TÜRKÇE
ENGLISH
Information
| Unit | ADANA VOCATIONAL SCHOOL |
| Code | MKN231 |
| Name | Non-Traditional Manufacturing Processes |
| Term | 2024-2025 Academic Year |
| Semester | 3. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | Türkçe |
| Level | Ön Lisans Dersi |
| Type | Normal |
| Label | E Elective |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Aydın DİKİCİ |
| Course Instructor |
Öğr. Gör. Ali İhsan YOĞURT
(Güz)
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
his course aims to introduce unconventional manufacturing methods and additive manufacturing technologies, enabling students to learn appropriate production techniques for materials that are difficult or impossible to process with conventional methods. Mechanical, chemical, electrochemical, and thermal energy-based methods, along with additive manufacturing technologies, will be examined in terms of their fundamental principles, application areas, and industrial implementations. Students will gain knowledge of modern manufacturing techniques such as electron beam machining, laser machining, electrical discharge machining (EDM), and water jet cutting, as well as 3D printers and other additive manufacturing methods, acquiring the competence to select and analyze the appropriate manufacturing method in production processes.
Course Content
Introduction to unconventional manufacturing methods, comparison of conventional and unconventional manufacturing techniques, fundamental principles and application areas of unconventional manufacturing, mechanical energy-based methods (water jet cutting, abrasive water jet cutting, ultrasonic machining), chemical energy-based methods (chemical etching, photochemical machining), electrochemical energy-based methods (electrochemical machining, electrochemical polishing), thermal energy-based methods (electron beam machining, laser beam machining, plasma machining, electrical discharge machining - EDM), additive manufacturing technologies (3D printing, powder bed fusion, binder jetting, laser net shaping), comparison of additive manufacturing with traditional manufacturing methods, industrial applications of advanced manufacturing techniques.
Course Precondition
None
Resources
1) Yazıcıoğlu, O., & Borat, O. (2021). Manufacturing Methods. Seçkin Publishing. 2) Aydın, M., Gavas, M., Yaşar, M., & Altunpak, Y. (2022). Production Methods and Manufacturing Technologies. Seçkin Publishing.
Notes
Kurgan,N., Alışılmamış İmalat Yöntemleri, ders notu, Ondokuz Mayıs Üniversitesi (https://avys.omu.edu.tr/storage/app/public/naci.kurgan/71136/02.%20Al%C4%B1%C5%9F%C4%B1lmam%C4%B1%C5%9F%20%C4%B0malat%20Y%C3%B6ntemleri%20Temel%20%C3%96zellikleri.pdf)
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Define unconventional manufacturing methods and compare them with traditional manufacturing techniques. |
| LO02 | Explain the fundamental principles of mechanical, chemical, electrochemical, and thermal energy-based unconventional manufacturing methods. |
| LO03 | Evaluate the principles and applications of additive manufacturing technologies. |
| LO04 | Analyze the industrial applications of methods such as electron beam machining, laser machining, electrical discharge machining (EDM), and water jet cutting. |
| LO05 | Determine the appropriate manufacturing method in the production process and assess it from a technical and economic perspective. |
| LO06 | Evaluate the advantages and limitations of unconventional manufacturing methods and identify suitable application scenarios. |
| LO07 | Compare additive manufacturing with traditional manufacturing methods and analyze its impact on production processes. |
| LO08 | Follow emerging manufacturing technologies and develop critical thinking skills in innovative manufacturing techniques. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | The student will be able to understand the basic theoretical knowledge in mathematics, science and machinery. | 3 |
| PLO02 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | The student designs machine parts using package programs and completes the design process in accordance with technical drawing standards. | |
| PLO03 | Bilgi - Kuramsal, Olgusal | The machine can perform the design part using packet programs. | |
| PLO04 | Yetkinlikler - Öğrenme Yetkinliği | The student writes the necessary programs for computer-aided lathes (CNC), performs simulations and evaluates their suitability for the machining process. | |
| PLO05 | Yetkinlikler - Öğrenme Yetkinliği | The student follows current developments in CAD-CAM-CNC technologies and uses the knowledge she/he acquires in professional practices. | 5 |
| PLO06 | Yetkinlikler - Öğrenme Yetkinliği | The student defines the machining and chipless production methods, selects and applies appropriate methods in different production processes. | 5 |
| PLO07 | Yetkinlikler - Öğrenme Yetkinliği | The student selects the appropriate material for the production process and explains the selection criteria with technical justifications. | 4 |
| PLO08 | Yetkinlikler - Öğrenme Yetkinliği | The student optimizes the manufacturing process by determining the appropriate cutting tool and cutting parameters for the workpieces. | 4 |
| PLO09 | Yetkinlikler - Öğrenme Yetkinliği | The student applies basic measurement techniques in the field of machinery by adhering to scientific methods and evaluates the measurement results. | |
| PLO10 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | The student follows scientific and technological innovations in the field of machinery and integrates the acquired knowledge into her/his professional development through the foreign language she/he learns. | |
| PLO11 | Yetkinlikler - Alana Özgü Yetkinlik | The student applies the knowledge and skills acquired in the field of mechanical technologies in accordance with the rules of professional ethics. | |
| PLO12 | Beceriler - Bilişsel, Uygulamalı | The student analyzes, plans and effectively manages the processes related to his/her field by determining the implementation steps in accordance with the expectations in the sector. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Introduction to unconventional manufacturing methods, comparison with conventional methods | reviewing lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Gösteri |
| 2 | Mechanical energy-based methods: Water jet cutting, abrasive water jet cutting, ultrasonic machining | reviewing lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Gösteri |
| 3 | Chemical energy-based methods: Chemical etching, photochemical machining | reviewing lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Gösteri |
| 4 | Electrochemical energy-based methods: Electrochemical machining, electrochemical polishing | reviewing lecture notes | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri |
| 5 | Thermal energy-based methods: Electron beam machining, laser beam machining, plasma machining | reviewing lecture notes | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri |
| 6 | Electrical Discharge Machining (EDM): Sinker EDM and Wire EDM techniques | reviewing lecture notes | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri |
| 7 | Material selection and its effects in unconventional manufacturing methods | reviewing lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 8 | Mid-Term Exam | reviewing lecture notes | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Introduction to additive manufacturing technologies: Definition, basic principles, and applications | reviewing lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap, Gösteri |
| 10 | Additive manufacturing methods | reviewing lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap, Gösteri |
| 11 | Comparison of additive manufacturing and conventional manufacturing methods | reviewing lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap, Gösteri |
| 12 | Industrial applications of unconventional manufacturing methods and case studies | reviewing lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 13 | Advantages, limitations, and future trends of unconventional manufacturing methods | reviewing lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 14 | Integration of digital manufacturing technologies and smart manufacturing systems with unconventional methods | reviewing lecture notes | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 15 | 3D Scanner technology and application areas | reviewing lecture notes | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 16 | Term Exams | reviewing lecture notes | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams | reviewing lecture notes | Ölçme Yöntemleri: Yazılı Sınav |
Assessment (Exam) Methods and Criteria
| Assessment Type | Midterm / Year Impact | End of Term / End of Year Impact |
|---|---|---|
| 1. Midterm Exam | 100 | 40 |
| General Assessment | ||
| Midterm / Year Total | 100 | 40 |
| 1. Final Exam | - | 60 |
| Grand Total | - | 100 |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 7 | 7 |
| Final Exam | 1 | 10 | 10 |
| Total Workload (Hour) | 101 | ||
| Total Workload / 25 (h) | 4,04 | ||
| ECTS | 4 ECTS | ||