TÜRKÇE
ENGLISH
Information
| Code | ENM407 |
| Name | Production Planning and Control |
| Term | 2022-2023 Academic Year |
| Semester | 7. Semester |
| Duration (T+A) | 2-1 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 2 National Credit |
| Teaching Language | Türkçe |
| Level | Lisans Dersi |
| Type | Normal |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. RIZVAN EROL |
| Course Instructor |
Prof. Dr. RIZVAN EROL
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
The main objective of this course is to study basic production planning and control processes in both manufacturing and service sectors using quantitive and computer based methods.
Course Content
Basic production planning and control process, manufacturing and service strategies, sales forecasting, aggregate planning, Master Production Scheduling(MPS), bill of materials, Materials Requirements Planning(MRP), lot sizing, Enterprise Resources Planning (ERP), capacity planning, Just-In Time(JIT) production system, shop floor planning and control, scheduling principles and algorithms.
Course Precondition
None
Resources
NAHMIAS, S. & OLSEN, T. L., 2015, Production and Operations Analysis (7th ed.), McGraw-Hill.
Notes
BASKAK, M, TANYAŞ, M., 2017, Üretim Planlama ve Kontrol (3.baskı), İrfan Yayıncılık
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | He/she understands basic production planning and control functions of a firm. |
| LO02 | He/she establishes relationships between planning and other management functions. |
| LO03 | He/she determines what type of data is required and how it should be collected for an effective production planning. |
| LO04 | He/she learns about production planning software(ex: MRPII, ERP) modules and their basic use. |
| LO05 | He/she develops the best suitable planning system and algorithms for different production environments. |
| LO06 | He/she builds and solves appropriate decision models for planning and scheduling problems. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Have sufficient knowledge of mathematics, science and related engineering disciplines; can use the theoretical and applied knowledge in these fields in complex engineering problems. | 4 |
| PLO02 | Bilgi - Kuramsal, Olgusal | Acquire the ability to identify, define, formulate and solve complex Industrial Engineering problems; for this purpose, will have the ability to choose and apply appropriate analysis and modeling methods. | 5 |
| PLO03 | Bilgi - Kuramsal, Olgusal | Design a complex system, process, device or product to meet specific requirements under realistic constraints and conditions; can apply modern design methods for this purpose. | |
| PLO04 | Bilgi - Kuramsal, Olgusal | Develops modern techniques and tools necessary for the analysis and solution of complex problems encountered in engineering applications, and has the ability to use information technologies effectively. | 4 |
| PLO05 | Bilgi - Kuramsal, Olgusal | Have the ability to design experiments, collect data, analyze and interpret results for the investigation of complex engineering problems or discipline-specific research topics. | |
| PLO06 | Bilgi - Kuramsal, Olgusal | Have the ability to work effectively in disciplinary and multi-disciplinary teams or individually. | 4 |
| PLO07 | Beceriler - Bilişsel, Uygulamalı | Ability to communicate effectively in Turkish orally and in writing; knowledge of at least one foreign language; have the ability to write effective reports and understand written reports, to prepare design and production reports, to make effective presentations, to give and receive clear and understandable instructions. | |
| PLO08 | Beceriler - Bilişsel, Uygulamalı | Have the awareness of the necessity of lifelong learning; can follow the developments in science and technology and have the ability to constantly renew themselves. | |
| PLO09 | Yetkinlikler - Öğrenme Yetkinliği | Acts in accordance with ethical principles, has knowledge about the standards used in engineering applications with the awareness of professional and ethical responsibility. | |
| PLO10 | Yetkinlikler - Öğrenme Yetkinliği | Gain knowledge of business practices such as project management, risk management and change management; become aware of entrepreneurship and innovation. | |
| PLO11 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Gains knowledge about the effects of engineering practices on health, environment and safety in universal and social dimensions and the problems of the age reflected in the field of engineering and has awareness of the legal consequences of engineering solutions. | 3 |
| PLO12 | Yetkinlikler - Öğrenme Yetkinliği | They can benefit from the power of effective communication in their professional life and have the ability to interpret developments correctly. | |
| PLO13 | Yetkinlikler - Öğrenme Yetkinliği | Have the ability to design, develop, implement and improve integrated systems involving machine, time, information and money. | |
| PLO14 | Yetkinlikler - Öğrenme Yetkinliği | Have the ability to design, develop, implement and improve complex products, processes, businesses, systems by applying modern design methods, under realistic conditions and constraints such as cost, environment, sustainability, manufacturability, ethical, health, safety and political issues. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Basic production planning and control process | Reading lecture notes and references about the subject | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 2 | Manufacturing and service strategies | Reading lecture notes and references about the subject | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 3 | Sales forecasting - basic concepts and methods | Reading lecture notes and references about the subject | Öğretim Yöntemleri: Anlatım, Problem Çözme |
| 4 | Sales forecasting - time series models | Reading lecture notes and references about the subject | Öğretim Yöntemleri: Anlatım, Örnek Olay, Problem Çözme |
| 5 | Aggregate production planning | Reading lecture notes and references about the subject | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma, Problem Çözme |
| 6 | Master Production Scheduing (MPS) | Reading lecture notes and references about the subject | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 7 | Materials Requirements Planning(MRP): basic concepts | Reading lecture notes and references about the subject | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma, Problem Çözme |
| 8 | Mid-Term Exam | Reading lecture notes and references about the subject | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Materials Requirements Planning(MRP): basic concepts II | Reading lecture notes and references about the subject | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 10 | Enterprise Resources Planning(ERP) | Reading lecture notes and references about the subject | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 11 | Capacity planning and control | Reading lecture notes and references about the subject | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 12 | Just-In Time(JIT) production system | Reading lecture notes and references about the subject | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Örnek Olay |
| 13 | Shop floor activities planning and control | Reading lecture notes and references about the subject | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Problem Çözme |
| 14 | Production scheduling I | Reading lecture notes and references about the subject | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 15 | Production Scheduling II | Reading lecture notes and references about the subject | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 16 | Term Exams | Study for final exam | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams | Study for final exam | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 1 | 2 | 2 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 7 | 7 |
| Final Exam | 1 | 18 | 18 |
| Total Workload (Hour) | 111 | ||
| Total Workload / 25 (h) | 4,44 | ||
| ECTS | 4 ECTS | ||