MK513 Non-traditional Machining Processes

6 ECTS - 3-0 Duration (T+A)- . Semester- 3 National Credit

Information

Code MK513
Name Non-traditional Machining Processes
Term 2022-2023 Academic Year
Semester . Semester
Duration (T+A) 3-0 (T-A) (17 Week)
ECTS 6 ECTS
National Credit 3 National Credit
Teaching Language İngilizce
Level Yüksek Lisans Dersi
Type Normal
Mode of study Yüz Yüze Öğretim
Catalog Information Coordinator


Course Goal / Objective

This course introduces the basic principal of nontraditional machining processes, explains the basic components machine tools, explains how products are made, and describes how manufacturing problems are solved using nontraditional machining techniques.

Course Content

Elektro-Deşarj İşleme (EDM); EDM işlemi, işlem parametrelerinin işleme hızı ve elektrot aşınma hızı üzerindeki etkisi, EDM ekipmanının yapısı, elektrot malzemeleri, EDM'li yüzeyler ve EDM uygulaması. Lazer Işınlı İşleme (LBM), Kimyasal frezeleme, Elektro kimyasal işleme, Ultrasonik İşleme ve Su Jeti Kesmenin temel ilkeleri ve uygulamaları.

Course Precondition

None

Resources

1- E. Paul DeGarmo, J.T. Black, R.A. Kohsern, Materials and Processes in Manufacturing, 8th ed., Prentice-Hall, Englewood Cliffs, NJ, 1997, pp. 941–947. 2- Chemical Machining, Metals Handbook, vol. 3, Machining, 8th ed., American Society for Metals, Metals Park, OH, pp. 240–248. 3- Lecture notes on non-traditional machining processes by: Dr. H. N. Dhakal, Lecturer in Mechanical and Marine Engineering, School of Engineering, University of Plymouth, October 2007. 4- Manufacturing Engineering and Technology Fifth Edition - Serope Kalpakjian and Steven R Sschmid. (Prentice Hall), 2006. 5- Manufacturing Technology, Volume 2. R L Timings & S P Wilkinson (Longman) 2000.

Notes

http://www.dimeg.unipd.it/didattica/31/8_Non_conventional.pdf http://www.answers.com/topic/electrical-discharge-machining http://www.google.co.uk/search?q=ultrasonic+machining+picture&hl=en&start=10&sa=N http://www.ebtecwelding.com/waterjet-cutting/wjetlimitations.html http://www.answers.com/topic/electrical-discharge-machining


Course Learning Outcomes

Order Course Learning Outcomes
LO01 Understand the basic principles of non traditional machining processes and know the difference between traditional and non traditional machining processes
LO02 Select suitable process parameters according to machining conditions
LO03 Understand the effects of process parameters on machining performance
LO04 Select a proper method depending on the type of work material, design and properties required
LO05 Understand the applications and limitations of non-traditional machining processes


Relation with Program Learning Outcome

Order Type Program Learning Outcomes Level
PLO01 Bilgi - Kuramsal, Olgusal Understands and applies basic sciences, mathematics and engineering sciences at a high level.
PLO02 Bilgi - Kuramsal, Olgusal He/she has extensive and in-depth knowledge, including the latest developments in his/her field.
PLO03 Beceriler - Bilişsel, Uygulamalı They reach the latest information in a field and have a high level of proficiency in the methods and skills necessary to comprehend and research them. 4
PLO04 Beceriler - Bilişsel, Uygulamalı They carry out a comprehensive study that brings innovation to science and technology, develops a new scientific method or technological product/process, or applies a known method to a new field. 3
PLO05 Beceriler - Bilişsel, Uygulamalı Independently perceives, designs, implements and concludes an original research process; manages this process. 5
PLO06 Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği Contributes to the science and technology literature by publishing the outputs of its academic studies in respected academic environments. 5
PLO07 Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği Evaluates scientific, technological, social and cultural developments and conveys them to the society with the awareness of scientific impartiality and ethical responsibility.
PLO08 Yetkinlikler - İletişim ve Sosyal Yetkinlik Performs critical analysis, synthesis and evaluation of ideas and developments in the field of expertise. 3
PLO09 Yetkinlikler - İletişim ve Sosyal Yetkinlik Communicates effectively, both verbally and in writing, with those working in the field of specialization and the wider scientific and social community, communicating and discussing at an advanced level of written, oral and visual communication using a foreign language at least at the C1 General Level of the European Language Portfolio.
PLO10 Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği Carring out literature survey


Week Plan

Week Topic Preparation Methods
1 Nontraditional machining processes Lecture notes and references Öğretim Yöntemleri:
Anlatım, Tartışma
2 EDM Process; Structure and requirements of EDM machine tools Lecture notes and references Öğretim Yöntemleri:
Anlatım
3 EDM Process parameters Lecture notes and references Öğretim Yöntemleri:
Anlatım, Soru-Cevap
4 EDM Dielectric fluids; properties, selection and its effect on machining performance Lecture notes and references Öğretim Yöntemleri:
Anlatım
5 EDM Electrode materials; properties, selection and its effect on machining performance Lecture notes and references Öğretim Yöntemleri:
Anlatım
6 EDM applications, workpiece design considerations Lecture notes and references Öğretim Yöntemleri:
Anlatım
7 Midterm Lecture notes and references Ölçme Yöntemleri:
Yazılı Sınav
8 Water jet cutting; Basic principles, processes parameters Lecture notes and references Öğretim Yöntemleri:
Anlatım, Soru-Cevap
9 Water jet cutting; Applications Lecture notes and references Öğretim Yöntemleri:
Anlatım, Alıştırma ve Uygulama
10 Electro chemical machining (ECM); Basic principles, processes parameters Lecture notes and references Öğretim Yöntemleri:
Anlatım, Alıştırma ve Uygulama
11 Electro chemical machining (ECM); Applications Lecture notes and references Öğretim Yöntemleri:
Anlatım, Soru-Cevap
12 Chemical milling; Basic principles, processes parameters, applications Lecture notes and references Öğretim Yöntemleri:
Anlatım, Alıştırma ve Uygulama
13 Laser beam machining; Basic principles, processes parameters, applications Lecture notes and references Öğretim Yöntemleri:
Anlatım, Alıştırma ve Uygulama
14 Ultrasonic machining; Basic principles, processes parameters, applications Lecture notes and references Öğretim Yöntemleri:
Anlatım
15 Electron beam machining; Basic principles, processes parameters Lecture notes and references Öğretim Yöntemleri:
Soru-Cevap, Anlatım
16 Electron beam machining; Applications Lecture notes and references Ölçme Yöntemleri:
Yazılı Sınav
17 Final Exam Lecture notes and references Ölçme Yöntemleri:
Yazılı Sınav


Student Workload - ECTS

Works Number Time (Hour) Workload (Hour)
Course Related Works
Class Time (Exam weeks are excluded) 14 3 42
Out of Class Study (Preliminary Work, Practice) 14 5 70
Assesment Related Works
Homeworks, Projects, Others 0 0 0
Mid-term Exams (Written, Oral, etc.) 1 15 15
Final Exam 1 30 30
Total Workload (Hour) 157
Total Workload / 25 (h) 6,28
ECTS 6 ECTS

Update Time: 16.11.2022 01:30