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Information
| Unit | TECHNICAL SCIENCES VOCATIONAL SCHOOL |
| Code | MAK295 |
| Name | Maintenance and Fault Detection |
| Term | 2023-2024 Academic Year |
| Semester | 3. Semester |
| Duration (T+A) | 2-1 (T-A) (17 Week) |
| ECTS | 3 ECTS |
| National Credit | 2.5 National Credit |
| Teaching Language | Türkçe |
| Level | Ön Lisans Dersi |
| Type | Normal |
| Label | C Compulsory |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. NİGAR YARPUZ BOZDOĞAN |
| Course Instructor |
Öğr. Gör. OSMAN ÖZTUTAR
(Güz)
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
In this course; Maintenance and diagnostics of machines, aimed to gain the cause and elimination of skill.
Course Content
1-daily, weekly, monthly, six-monthly and annual equipment maintenance will be taken in 2 Bakımcılık issues 3- fault detection, causes and remedies 4-industrial valves, bearings, the definition of air compressor maintenance and troubleshooting 5-definition and importance of lubrication
Course Precondition
None
Resources
Lectures notes
Notes
Lectures notes
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | To learn Factory care definition, reasons for the importance of maintenance |
| LO02 | To learn Establish maintenance work at the factory and must be done to improve |
| LO03 | To learn The maintainers at the factory, how to care registration, should be the importance and attention |
| LO04 | To learn The majority of faults on a business which consists of reasons |
| LO05 | To learn How to find the root cause of the malfunction |
| LO06 | To learn Pareto's law in maintenance |
| LO07 | To learn Common reasons for failure in a pump |
| LO08 | To learn The importance of cleanliness and what to do in Maintenance |
| LO09 | To learn The general definition of industrial valves, Cautions, types, advantages and disadvantages with care advice |
| LO10 | To learn The general definition of compressed air compressor, are to be considered, types, faults and solutions |
| LO11 | To learn The importance of lubrication in machinery, oil types, oil based machine selection |
| LO12 | To learn 4 key factors of effective and accurate lubrication |
| LO13 | To learn Bearing definition, importance, lubrication and greasing periods |
| LO14 | To learn Predictive maintenance means and methods |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Gains basic knowledge of the field in mathematics, science and basic engineering. | 4 |
| PLO02 | Beceriler - Bilişsel, Uygulamalı | Gains the ability to read and draw technical drawings related to basic design, can design machine parts | |
| PLO03 | Yetkinlikler - Öğrenme Yetkinliği | Has knowledge about measurement and control methods related to machine field and can use measurement/control tools. | |
| PLO04 | Yetkinlikler - Öğrenme Yetkinliği | Has knowledge about manufacturing methods and can choose the appropriate manufacturing method for the machine parts desired to be produced. | |
| PLO05 | Yetkinlikler - Öğrenme Yetkinliği | Knows the materials used within the scope of technical applications and their general properties, can choose materials for manufacturing and has knowledge about material inspection methods. | |
| PLO06 | Yetkinlikler - Öğrenme Yetkinliği | Can perform routine maintenance and repair operations of basic machine tools used in the manufacture of machine parts. | 5 |
| PLO07 | Yetkinlikler - Öğrenme Yetkinliği | Has knowledge about energy resources, has the ability to apply energy management and energy saving for the industry. | |
| PLO08 | Yetkinlikler - Öğrenme Yetkinliği | Has knowledge about information and simulation technologies required for machine field and can use computer aided programs. | |
| PLO09 | Yetkinlikler - Öğrenme Yetkinliği | Knows the hydraulic and pneumatic system elements used in automatic control systems and can perform their basic design. | |
| PLO10 | Yetkinlikler - Öğrenme Yetkinliği | Knows the English meanings of basic tools, machine tools and professional terms related to the field of machinery. | |
| PLO11 | Beceriler - Bilişsel, Uygulamalı | Gains the ability to apply by examining the relevant processes in the industry and service sector. | |
| PLO12 | Beceriler - Bilişsel, Uygulamalı | Gains the ability to realize the drawings of professional plans and projects related to the field. | |
| PLO13 | Yetkinlikler - Öğrenme Yetkinliği | Knows the rules of occupational health and safety, has environmental protection awareness. | |
| PLO14 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | has the ability to produce solutions when faced with unpredictable situations, and to work as a team and independently. | 4 |
| PLO15 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Knows professional ethics, social responsibility and effective communication techniques that must be followed in the field of machinery and in relations with the people in the organization. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Factory care definition, reasons for the importance of maintenance | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 2 | Establish maintenance work at the factory and must be done to improve | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 3 | The maintainers at the factory, how to care registration, should be the importance and attention | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 4 | The majority of faults on a business which consists of reasons | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 5 | How to find the root cause of the malfunction | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 6 | Pareto's law in maintenance | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 7 | Common reasons for failure in a pump | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 8 | Mid-Term Exam | Literature review | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | The importance of cleanliness and what to do in Maintenance | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 10 | The general definition of industrial valves, Cautions, types, advantages and disadvantages with care advice | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 11 | The general definition of compressed air compressor, are to be considered, types, faults and solutions | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 12 | The importance of lubrication in machinery, oil types, oil based machine selection | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 13 | 4 key factors of effective and accurate lubrication | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 14 | Bearing definition, importance, lubrication and greasing periods | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 15 | Predictive maintenance means and methods | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 16 | Term Exams | Literature review | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams | Literature review | Ölçme Yöntemleri: Yazılı Sınav |
Assessment (Exam) Methods and Criteria
| Assessment Type | Midterm / Year Impact | End of Term / End of Year Impact |
|---|---|---|
| 1. Midterm Exam | 100 | 40 |
| General Assessment | ||
| Midterm / Year Total | 100 | 40 |
| 1. Final Exam | - | 60 |
| Grand Total | - | 100 |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 2 | 28 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 1 | 2 | 2 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 5 | 5 |
| Final Exam | 1 | 10 | 10 |
| Total Workload (Hour) | 87 | ||
| Total Workload / 25 (h) | 3,48 | ||
| ECTS | 3 ECTS | ||