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Information
| Code | ME353 |
| Name | Manufacturing Processes I |
| Term | 2023-2024 Academic Year |
| Semester | 5. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 5 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | İngilizce |
| Level | Lisans Dersi |
| Type | Normal |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. MELİH BAYRAMOĞLU |
| Course Instructor |
Prof. Dr. MELİH BAYRAMOĞLU
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
Upon successful completion of this course, the student should be able to: Understand the basic principles and applications of iron production, steel making processes, Understand the basic principles and applications casting, powder metalurgy and metal working processes. Calculate and select basic process parameters related to these manufacturing processes
Course Content
Iron production and steel making. Solidification of steel. Ingot moulds and Continuous casting. Casting processes. Fundamentals of casting. Sand casting. Centrifugal casting. Gravity die casting. Die casting. Investment casting. Evaporative pattern casting. Powder metallurgy. Powder manufacture, powder mixing and blending, compacting and sintering processes. The fundamentals of metal forming. Hot working and cold working processes. Rolling, forging, extrusion, drawing and bending. Die pressure and forces in metal forming operations.
Course Precondition
non
Resources
ME 353 Manufacturing Processes-I, Lecture Notes
Notes
Materials and Processes in Manufacturing by E. Paul Degarmo, J. Temple Black and Ronald A. Kohser. Introduction to Manufacturing Processes by John A. Schey Manufacturing Processes for Engineering Materials by S. Kalpakjian and S.R. Shimid
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Understand the basic principles of iron production and steel making processes |
| LO02 | Understand different casting methods |
| LO03 | Design riser, core and pattern |
| LO04 | Select an appropriate manufacturing process according to specific requirements |
| LO05 | Describe the casting defects and know the measures that should be taken |
| LO06 | Understand how Rolling, forgin, extrusion and wireand rod drawing operations are performed |
| LO07 | Understand the fundementals of cold and hot working processes |
| LO08 | Estimate the force and power requirements for metal working processes |
| LO09 | Understand how manufacturing processes can influence the final properties of product |
| LO10 | Understand design considerations for each type of manufacturing process |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Student become equipped with the basic knowledge of math, science and engineering | |
| PLO02 | Bilgi - Kuramsal, Olgusal | Students gain a command of basic concepts, theories and principles in mechanical engineering | |
| PLO03 | Bilgi - Kuramsal, Olgusal | Students are able to design and carry out experiments in the basic fields of mechanical engineering, and interpret the results and the data obtained from the experiments | |
| PLO04 | Bilgi - Kuramsal, Olgusal | Students become equipped with a variety of skills and knowledge regarding engineering techniques | 5 |
| PLO05 | Bilgi - Kuramsal, Olgusal | Students are able to design a system, component or process in order to meet the needs of various engineering problems within technical, economic, environmental, manufacturability, and sustainability limits. | 3 |
| PLO06 | Bilgi - Kuramsal, Olgusal | Students independently review and learn the applications in an enterprise, make a critical assessment of the problems faced with, formulate problems and propose solutions by selecting the proper technique | 5 |
| PLO07 | Bilgi - Kuramsal, Olgusal | Students take initiative in identification, design, development and use of a product or production process. | 5 |
| PLO08 | Beceriler - Bilişsel, Uygulamalı | Students become aware of the necessity of lifelong learning and continuously self-renew | 4 |
| PLO09 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Students use English effectively for technical or non-technical topics orally or in wirtten form. | 3 |
| PLO10 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Students become effective in using computer, computer-aided drafting, design, analysis, and presentation | |
| PLO11 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Students have good communicatino skills with a tendency to work in teams, and are able to work effectively as a member of an interdisciplinary team | |
| PLO12 | Yetkinlikler - Öğrenme Yetkinliği | Students become aware of the technical and ethical responsibilities, as well as being inquisitive and innovative |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Iron and steel production | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 2 | Steel making processes, Solidification of steel, Ingont casting, Continuous casting | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 3 | Fundamentals of casting processes-1 | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 4 | Fundamentals of casting processes-2 | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 5 | Sand casting, investment casting, centrifugal casting | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 6 | Permenant mold casting processes, Design considerations for casting, casting defects | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Alıştırma ve Uygulama |
| 7 | Powder metallugy | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 8 | Midterm exam | Lecture notes and references | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Fundametals of metal working processes | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 10 | Rolling Processes | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 11 | Forging processes | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 12 | Force and power requirements for rolling | Lecture notes and references | Öğretim Yöntemleri: Alıştırma ve Uygulama |
| 13 | Force and power requirements for forging | Lecture notes and references | Öğretim Yöntemleri: Alıştırma ve Uygulama |
| 14 | Sheet metal working-Bending | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 15 | Spring back, Bend allowance, Bend angle | Lecture notes and references | Öğretim Yöntemleri: Alıştırma ve Uygulama |
| 16 | Extrusion processes, wire and tube drawing | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 17 | Final exam | Lecture notes and references | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 12 | 12 |
| Final Exam | 1 | 18 | 18 |
| Total Workload (Hour) | 114 | ||
| Total Workload / 25 (h) | 4,56 | ||
| ECTS | 5 ECTS | ||