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Information
| Code | MKN107 |
| Name | Fundamental Manufacturing Processes I |
| Term | 2023-2024 Academic Year |
| Semester | 1. Semester |
| Duration (T+A) | 4-2 (T-A) (17 Week) |
| ECTS | 6 ECTS |
| National Credit | 5 National Credit |
| Teaching Language | Türkçe |
| Level | Ön Lisans Dersi |
| Type | Normal |
| Label | C Compulsory |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Öğr. Gör. Mert KARALAR |
| Course Instructor |
Öğr. Gör. Mert KARALAR
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
The course aims to teach the fundamentals and principles of cutting, bending, casting, powder metallurgy, rolling, forging and extrusion.
Course Content
Cutting technologies and bending in metal sheets. Basic principles of casting and casting methods. Stages of powder metallurgy. Fundamentals of rolling, forging and extrusion methods.
Course Precondition
N/A.
Resources
Mert Karalar, Fundamental Manufacturing Operations-I Lecture Notes; 2020.
Notes
Groover MP. Groover's Principles of Modern Manufacturing : Materials Processes and Systems. Global edition SI version; 6th ed. Singapore: John Wiley & Sons; 2017.
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Gains knowledge about the basic features and application areas of manufacturing methods. |
| LO02 | Distinguishes the differences of manufacturing methods according to each other. |
| LO03 | Learns the difference, advantages and disadvantages of cold and hot forming. |
| LO04 | Recognizes the machines used in manufacturing processes. |
| LO05 | Gains knowledge about the costs of manufacturing methods. |
| LO06 | Can compare manufacturing methods in terms of quality. |
| LO07 | Can select suitable production methods for a given workpiece. |
| LO08 | Learns the errors that can be encountered in production and how to solve them. |
| LO09 | Executes logic about production processes. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Have basic theoretical knowledge about mathematics, science and machinery | |
| PLO02 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Learns machine drawing and design rules. | |
| PLO03 | Bilgi - Kuramsal, Olgusal | The machine can perform the design part using packet programs. | 2 |
| PLO04 | Yetkinlikler - Öğrenme Yetkinliği | Writes the necessary programs for computer aided benches (CNC). | |
| PLO05 | Yetkinlikler - Öğrenme Yetkinliği | As a machine technician, she follows the innovations of the era in her field (CAD-CAM-CNC). | |
| PLO06 | Yetkinlikler - Öğrenme Yetkinliği | Knows machining and chipless production methods. | 5 |
| PLO07 | Yetkinlikler - Öğrenme Yetkinliği | Selects the appropriate material for manufacturing | 3 |
| PLO08 | Yetkinlikler - Öğrenme Yetkinliği | Selects the appropriate cutting tool parameters for the workpieces. | |
| PLO09 | Yetkinlikler - Öğrenme Yetkinliği | In the field of machinery, basic measurement techniques are based on scientific methods stays use. | |
| PLO10 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | He learned the innovations in science and technology in the field of machinery. develops itself continuously by following it with a foreign language. | |
| PLO11 | Yetkinlikler - Alana Özgü Yetkinlik | Applies the knowledge and skills acquired in the work on the Machinery Program with the awareness of the professional skirt. | 2 |
| PLO12 | Beceriler - Bilişsel, Uygulamalı | Have the ability to plan the process(s) related to the field in a way that will meet the expectations of the sector. | 3 |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Introduction to Manufacturing 1 | Examining the course information package | Öğretim Yöntemleri: Anlatım, Gösteri, Soru-Cevap |
| 2 | Introduction to Manufacturing 2 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 3 | Bending | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Gösteri, Soru-Cevap |
| 4 | Cutting Methods 1 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 5 | Cutting Methods 2 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Beyin Fırtınası |
| 6 | Casting 1 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 7 | Casting 2 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Gösteri, Tartışma, Soru-Cevap |
| 8 | Mid-Term Exam | Exam preparation | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Casting 3 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Alıştırma ve Uygulama, Soru-Cevap, Gösteri |
| 10 | Powder Metallurgy 1 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Alıştırma ve Uygulama, Soru-Cevap, Tartışma |
| 11 | Powder Metallurgy 2 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 12 | Powder Metallurgy 3 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Alıştırma ve Uygulama, Gösteri |
| 13 | Rolling | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Alıştırma ve Uygulama, Gösteri, Soru-Cevap |
| 14 | Forging | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Alıştırma ve Uygulama, Gösteri, Soru-Cevap |
| 15 | Extrusion | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Alıştırma ve Uygulama, Gösteri, Soru-Cevap, Tartışma |
| 16 | Term Exams W1 | Exam preparation | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams W2 | Exam preparation | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 4 | 56 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 5 | 70 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 6 | 6 |
| Final Exam | 1 | 18 | 18 |
| Total Workload (Hour) | 150 | ||
| Total Workload / 25 (h) | 6,00 | ||
| ECTS | 6 ECTS | ||