TÜRKÇE
ENGLISH
Information
| Code | MTH010 |
| Name | - |
| Term | 2023-2024 Academic Year |
| Semester | 7. Semester |
| Duration (T+A) | 2-0 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 2 National Credit |
| Teaching Language | Türkçe |
| Level | Lisans Dersi |
| Type | Normal |
| Mode of study | Uzaktan Öğretim |
| Catalog Information Coordinator | |
| Course Instructor |
Prof. Dr. ALİ KOKANGÜL
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
Lean Manufacturing is a production management philosophy based on the basic principles of the Toyota Production System. This philosophy aims to increase efficiency by reducing idle resources, minimize waste and adopt a customer-oriented approach. The aim of the "Lean Production Techniques and Applications" course is to teach students lean production principles, tools and techniques, and to enable them to understand how they can apply this philosophy in businesses.
Course Content
Understanding Lean Production Philosophy: To raise awareness among students about reducing idle resources, increasing efficiency and optimizing business processes by explaining the basic principles and philosophy of lean production. Identifying and Reducing Wastes: To provide students with the ability to identify and reduce wastes in business processes (for example, excess stocks, overproduction, unnecessary movements).
Course Precondition
none
Resources
Lean Production and Lean Production Transition Studies-Murat Arslandere
Notes
Course Presentations
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Lean Manufacturing Principles - Identification of Wastes |
| LO02 | Value Stream Analysis Value Stream Analysis |
| LO03 | 5S-Poka Yoke-Tek Point Lesson-Continuous Improvement |
| LO04 | Problem Solving Competence-Customer Focus-Lean Production Applications |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Have sufficient knowledge of mathematics, science and related engineering disciplines; can use the theoretical and applied knowledge in these fields in complex engineering problems. | 5 |
| PLO02 | Bilgi - Kuramsal, Olgusal | Acquire the ability to identify, define, formulate and solve complex Industrial Engineering problems; for this purpose, will have the ability to choose and apply appropriate analysis and modeling methods. | 3 |
| PLO03 | Bilgi - Kuramsal, Olgusal | Design a complex system, process, device or product to meet specific requirements under realistic constraints and conditions; can apply modern design methods for this purpose. | 4 |
| PLO04 | Bilgi - Kuramsal, Olgusal | Develops modern techniques and tools necessary for the analysis and solution of complex problems encountered in engineering applications, and has the ability to use information technologies effectively. | 3 |
| PLO05 | Bilgi - Kuramsal, Olgusal | Have the ability to design experiments, collect data, analyze and interpret results for the investigation of complex engineering problems or discipline-specific research topics. | 5 |
| PLO06 | Bilgi - Kuramsal, Olgusal | Have the ability to work effectively in disciplinary and multi-disciplinary teams or individually. | |
| PLO07 | Beceriler - Bilişsel, Uygulamalı | Ability to communicate effectively in Turkish orally and in writing; knowledge of at least one foreign language; have the ability to write effective reports and understand written reports, to prepare design and production reports, to make effective presentations, to give and receive clear and understandable instructions. | |
| PLO08 | Beceriler - Bilişsel, Uygulamalı | Have the awareness of the necessity of lifelong learning; can follow the developments in science and technology and have the ability to constantly renew themselves. | 3 |
| PLO09 | Yetkinlikler - Öğrenme Yetkinliği | Acts in accordance with ethical principles, has knowledge about the standards used in engineering applications with the awareness of professional and ethical responsibility. | |
| PLO10 | Yetkinlikler - Öğrenme Yetkinliği | Gain knowledge of business practices such as project management, risk management and change management; become aware of entrepreneurship and innovation. | |
| PLO11 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Gains knowledge about the effects of engineering practices on health, environment and safety in universal and social dimensions and the problems of the age reflected in the field of engineering and has awareness of the legal consequences of engineering solutions. | |
| PLO12 | Yetkinlikler - Öğrenme Yetkinliği | They can benefit from the power of effective communication in their professional life and have the ability to interpret developments correctly. | |
| PLO13 | Yetkinlikler - Öğrenme Yetkinliği | Have the ability to design, develop, implement and improve integrated systems involving machine, time, information and money. | 5 |
| PLO14 | Yetkinlikler - Öğrenme Yetkinliği | Have the ability to design, develop, implement and improve complex products, processes, businesses, systems by applying modern design methods, under realistic conditions and constraints such as cost, environment, sustainability, manufacturability, ethical, health, safety and political issues. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Lean Production Philosophy | Lecture Notes | Öğretim Yöntemleri: Anlatım |
| 2 | Gemba and Waste Analysis | Lecture Notes | Öğretim Yöntemleri: Anlatım |
| 3 | Problem solving techniques | Lecture Notes | Öğretim Yöntemleri: Anlatım |
| 4 | Kaizen | Lecture Notes | Öğretim Yöntemleri: Anlatım |
| 5 | Kaizen Applications | Lecture Notes | Öğretim Yöntemleri: Anlatım |
| 6 | Poka Yoke and One Point Lesson | Lecture Notes | Öğretim Yöntemleri: Anlatım |
| 7 | 5S and Applications | Lecture Notes | Öğretim Yöntemleri: Anlatım |
| 8 | Mid-Term Exam | Lecture Notes | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Lean Game and Game-Based Learning Techniques | Lecture Notes | Öğretim Yöntemleri: Anlatım |
| 10 | SMED Single Minute Exchange of Dies | Lecture Notes | Öğretim Yöntemleri: Anlatım |
| 11 | Value Stream Mapping | Lecture Notes | Öğretim Yöntemleri: Anlatım |
| 12 | Kanban | Lecture Notes | Öğretim Yöntemleri: Anlatım |
| 13 | Autonomous maintenance | Lecture Notes | Öğretim Yöntemleri: Anlatım |
| 14 | Case Analysis Study on Lean Production Techniques | Lecture Notes | Öğretim Yöntemleri: Anlatım |
| 15 | Case Analysis Study on Lean Production Techniques 2 | Lecture Notes | Öğretim Yöntemleri: Anlatım |
| 16 | Term Exams | Lecture Notes | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams | Lecture Notes | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 4 | 56 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 1 | 1 |
| Final Exam | 1 | 1 | 1 |
| Total Workload (Hour) | 100 | ||
| Total Workload / 25 (h) | 4,00 | ||
| ECTS | 4 ECTS | ||