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Information
| Code | ME358 |
| Name | Manufacturing Processes II |
| Term | 2024-2025 Academic Year |
| Semester | 6. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 5 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | İngilizce |
| Level | Lisans Dersi |
| Type | Normal |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. MELİH BAYRAMOĞLU |
| Course Instructor |
1 2 |
Course Goal / Objective
Upon Successful completion of this course, the student should be able to: Understand the basic principles and aplications of chip-type machining processes Calculate and select turning and millinge parametrs Understand the basic principles and aplications of thermal joining processes
Course Content
Chip-type machining processes. Forces in cutting. Energy and power in machining. Cutting fluids. Cutting tools for machining. Tool materials. Tool geometry. Tool failure and tool life. Turning and related processes. Shaping and planing. Finishing processes. Milling. Milling cutters. Welding processes. Oxyfuel gas welding. Shielded metal arc welding; electrodes, electrode coatings, arc blow. Gas metal arc welding. Submerged arc welding. Plasma arc welding. Resistance welding. Other welding processes. Distortion in welding. Brazing and soldering. Braze welding..
Course Precondition
none
Resources
ME 358 Manufacturing Processes II Lecture Notes
Notes
Introduction to Manufacturing Processes by John A. Schey. Materials and Processes in Manufacturing by E. Paul Degarmo, J.Temple Black and Ronald A. Kohser. Fundamentals of Fabrication and Welding by F.J.M. Smith. Technology of Machine Tools by S. F. Krar and A. F. Check
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Understand the basic principles of chip type machining processes |
| LO02 | Classify machine tools and describe operatios performed on each type of machine tool |
| LO03 | Understand turning and milling operations |
| LO04 | Select proper cutting parameters for machinin operations |
| LO05 | Be able to use knowledge and do necessary calculations for machining operations |
| LO06 | Understand abrassive machining processes and to appreciate the effect of process parameters on the surface integrity |
| LO07 | Understand the fundamentals and application of the different thermal joining techniques, and be able to select an appropriate technique according to a specific requirement. |
| LO08 | Describe welding defects and reasons |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Adequate knowledge in mathematics, science, and topics specific to mechanical engineering; the ability to use theoretical and applied knowledge in these fields to solve complex engineering problems. | 5 |
| PLO02 | Bilgi - Kuramsal, Olgusal | The ability to identify, formulate, and solve complex engineering problems in the fields of mechanical engineering and technology; the ability to select and apply appropriate analysis and modeling methods for this purpose. | 4 |
| PLO03 | Bilgi - Kuramsal, Olgusal | The ability to design a complex system, process, device, or product under realistic constraints and conditions to meet specific requirements in mechanical engineering; the ability to apply modern design methods for this purpose. | 5 |
| PLO04 | Bilgi - Kuramsal, Olgusal | The ability to select and use modern techniques and tools necessary for analyzing and solving complex problems encountered in mechanical engineering applications; the ability to effectively use information technologies. | 4 |
| PLO05 | Bilgi - Kuramsal, Olgusal | The ability to design experiments, conduct experiments, collect data, analyze and interpret the results for the investigation of complex engineering problems or research topics specific to mechanical engineering. | |
| PLO06 | Bilgi - Kuramsal, Olgusal | The ability to work effectively in intra-disciplinary (mechanical engineering) and multidisciplinary teams; the ability to work individually. | |
| PLO07 | Bilgi - Kuramsal, Olgusal | The ability to communicate effectively both orally and in writing; proficiency in at least one foreign language; the ability to write effective reports in mechanical engineering, understand written reports, prepare design and production reports, deliver effective presentations, and give and receive clear instructions. | |
| PLO08 | Beceriler - Bilişsel, Uygulamalı | Awareness of the necessity of lifelong learning; the ability to access information, follow developments in science and technology, and continuously renew oneself in the field of mechanical engineering. | |
| PLO09 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Behaving in accordance with ethical principles, awareness of professional and ethical responsibilities in the field of mechanical engineering, and knowledge about the standards used in engineering practices. | |
| PLO10 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Knowledge of business practices such as project management, risk management, and change management in the field of mechanical engineering; awareness of entrepreneurship and innovation; knowledge about sustainable development. | |
| PLO11 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Awareness of the universal and societal dimensions of the impacts of mechanical engineering applications on health, environment, and safety, and knowledge about the contemporary issues in the field of mechanical engineering; awareness of the legal consequences of mechanical engineering solutions. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Introduction to chip type machining processes. Terminology. Nechanism of chip formation | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 2 | Cutting forces. Energy and power in machining. Temperature control. Cutting fluids. | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 3 | Cutting tools and cutting tool materials | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 4 | Tool geometry. Tool wear and tool life | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 5 | Turning, boring, shaping and planning operations | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 6 | Milling operations | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 7 | Selection of cutting parameters | Lecture notes and references | Öğretim Yöntemleri: Alıştırma ve Uygulama |
| 8 | Mid-Term Exam | Lecture notes and references | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | İntroduction to welding processes. Distortion. Heat affected zone. Weşdability. | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 10 | Classification of welding processes. Oxy-fuel welding. | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 11 | Arc welding processes. Power sources. Shielded metal arc welding. | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 12 | Gas-Shielded Metal Arc Welding; TIG, MIG, MAG | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 13 | Resistace welding | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 14 | Unique welding processes. Welding parameters. Wed defects | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 15 | Joint types and their designations | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 16 | Welding processes | Lecture notes and references | Öğretim Yöntemleri: Gösteri |
| 17 | Final Exam | Lecture notes and references | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 12 | 12 |
| Final Exam | 1 | 18 | 18 |
| Total Workload (Hour) | 114 | ||
| Total Workload / 25 (h) | 4,56 | ||
| ECTS | 5 ECTS | ||