TÜRKÇE
ENGLISH
Information
| Code | MAK295 |
| Name | Maintenance and Fault Detection |
| Term | 2024-2025 Academic Year |
| Semester | 3. Semester |
| Duration (T+A) | 2-1 (T-A) (17 Week) |
| ECTS | 3 ECTS |
| National Credit | 2 National Credit |
| Teaching Language | Türkçe |
| Level | Ön Lisans Dersi |
| Type | Normal |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. NİGAR YARPUZ BOZDOĞAN |
| Course Instructor |
Öğr. Gör. OSMAN ÖZTUTAR
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
It refers to the periodic maintenance of machines and fault detection, causes and elimination.
Course Content
Lists the points to be considered in maintenance.
Course Precondition
There are no prerequisites.
Resources
Lecture notes and Books.
Notes
Lectures notes
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | The definition of factory maintenance recognizes the importance of maintenance. |
| LO02 | It lists what needs to be done to establish and improve maintenance work in the factory. |
| LO03 | It explains how maintenance records are made for maintenance workers in the factory and what needs to be taken into consideration. |
| LO04 | It expresses the reasons why most of the malfunctions occur in a business. |
| LO05 | It expresses how the root cause of the malfunction is found. |
| LO06 | List the Pareto law in maintenance. |
| LO07 | List the common causes of failure in a pump. |
| LO08 | List the importance of cleanliness in maintenance. |
| LO09 | It refers to industrial valves. |
| LO10 | It refers to compressed air compressors. |
| LO11 | It expresses the importance of lubrication in machines. |
| LO12 | Lists 4 important factors of effective and error-free lubrication. |
| LO13 | It expresses the importance of bearings. |
| LO14 | It expresses the importance of predictive maintenance. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Gains basic knowledge of the field in mathematics, science and basic engineering. | 4 |
| PLO02 | Beceriler - Bilişsel, Uygulamalı | Gains the ability to read and draw technical drawings related to basic design, can design machine parts | |
| PLO03 | Yetkinlikler - Öğrenme Yetkinliği | Has knowledge about measurement and control methods related to machine field and can use measurement/control tools. | |
| PLO04 | Yetkinlikler - Öğrenme Yetkinliği | Has knowledge about manufacturing methods and can choose the appropriate manufacturing method for the machine parts desired to be produced. | |
| PLO05 | Yetkinlikler - Öğrenme Yetkinliği | Knows the materials used within the scope of technical applications and their general properties, can choose materials for manufacturing and has knowledge about material inspection methods. | |
| PLO06 | Yetkinlikler - Öğrenme Yetkinliği | Can perform routine maintenance and repair operations of basic machine tools used in the manufacture of machine parts. | 5 |
| PLO07 | Yetkinlikler - Öğrenme Yetkinliği | Has knowledge about energy resources, has the ability to apply energy management and energy saving for the industry. | |
| PLO08 | Yetkinlikler - Öğrenme Yetkinliği | Has knowledge about information and simulation technologies required for machine field and can use computer aided programs. | |
| PLO09 | Yetkinlikler - Öğrenme Yetkinliği | Knows the hydraulic and pneumatic system elements used in automatic control systems and can perform their basic design. | |
| PLO10 | Yetkinlikler - Öğrenme Yetkinliği | Knows the English meanings of basic tools, machine tools and professional terms related to the field of machinery. | |
| PLO11 | Beceriler - Bilişsel, Uygulamalı | Gains the ability to apply by examining the relevant processes in the industry and service sector. | |
| PLO12 | Beceriler - Bilişsel, Uygulamalı | Gains the ability to realize the drawings of professional plans and projects related to the field. | |
| PLO13 | Yetkinlikler - Öğrenme Yetkinliği | Knows the rules of occupational health and safety, has environmental protection awareness. | |
| PLO14 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | has the ability to produce solutions when faced with unpredictable situations, and to work as a team and independently. | 4 |
| PLO15 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Knows professional ethics, social responsibility and effective communication techniques that must be followed in the field of machinery and in relations with the people in the organization. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Factory care definition, reasons for the importance of maintenance | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 2 | Establish maintenance work at the factory and must be done to improve | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 3 | The maintainers at the factory, how to care registration, should be the importance and attention | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 4 | The majority of faults on a business which consists of reasons | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 5 | How to find the root cause of the malfunction | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 6 | Pareto's law in maintenance | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 7 | Common reasons for failure in a pump | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 8 | Mid-Term Exam | Literature review | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | The importance of cleanliness and what to do in Maintenance | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 10 | The general definition of industrial valves, Cautions, types, advantages and disadvantages with care advice | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 11 | The general definition of compressed air compressor, are to be considered, types, faults and solutions | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 12 | The importance of lubrication in machinery, oil types, oil based machine selection | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 13 | 4 key factors of effective and accurate lubrication | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 14 | Bearing definition, importance, lubrication and greasing periods | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 15 | Predictive maintenance means and methods | Literature review | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 16 | Term Exams | Literature review | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams | Literature review | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 2 | 28 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 1 | 2 | 2 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 5 | 5 |
| Final Exam | 1 | 10 | 10 |
| Total Workload (Hour) | 87 | ||
| Total Workload / 25 (h) | 3,48 | ||
| ECTS | 3 ECTS | ||