TÜRKÇE
ENGLISH
Information
| Code | GTT210 |
| Name | Maintenance, Breakdown, and Repair |
| Term | 2024-2025 Academic Year |
| Semester | 4. Semester |
| Duration (T+A) | 2-1 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 2.5 National Credit |
| Teaching Language | Türkçe |
| Level | Ön Lisans Dersi |
| Type | Normal |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Öğr. Gör.Dr. SERKAN BELLER |
| Course Instructor |
1 2 |
Course Goal / Objective
With this course, students are informed about the following subjects; basic maintenance definitions, maintenance processes of various facilities and devices they will encounter, and gas and installation infrastructure works.
Course Content
Definition of maintenance, performance, failure, deterioration, cost, repairability, readiness, fault definitions, disruptions and maintenance costs, maintenance manuals, maintenance functions and task areas, planned maintenance, unplanned maintenance, preventive maintenance, total productive maintenance, predictive maintenance, chronic losses, autonomous maintenance, P-M analysis, quality maintenance, maintenance of lifting/transfer machines and pressure vessels, central air conditioning installation maintenance, chiller unit maintenance, cooling tower maintenance, cooling systems maintenance, heat exchangers maintenance, air conditioning device maintenance, fan coil device maintenance, pump maintenance, safety valve maintenance, hydraulic/pneumatic/electric valve maintenance, burner (liquid fuel, gas) maintenance, heating boilers (coal, liquid fuel or gas) maintenance, high pressure steam boilers maintenance, steam generators maintenance, compressed air compressors maintenance, diesel generator group maintenance, electric hot water heater maintenance, water heater (Gas) maintenance, sprinks (Nozzles) maintenance, fire pump (Electric motor or diesel/gasoline motor) maintenance, fire extinguisher control, fire and smoke dampers maintenance.
Course Precondition
There are no prerequisites.
Resources
1- Factory Maintenance Operations, Lect. Sabahattin GÜCİN, Balıkesir University Publication No: 011, Balıkesir 1999, 2- Lack of Control in Lifting-Conveying Machines and Pressure Vessels, Chamber of Mechanical Engineers TMMOB, April 2004 Ankara Publication No: MMO/2004/358, 3- Protective Periodic Maintenance Manual for General Facilities and Devices, Compiled by: Mak. Eng. Muzaffer ÖZER, Chamber of Mechanical Engineers TMMOB, Istanbul 2004 Publication No: MMO/2004/250/2.
Notes
1- Factory Maintenance Operations, Lect. Sabahattin GÜCİN, Balıkesir University Publication No: 011, Balıkesir 1999, 2- Lack of Control in Lifting-Conveying Machines and Pressure Vessels, Chamber of Mechanical Engineers TMMOB, April 2004 Ankara Publication No: MMO/2004/358, 3- Protective Periodic Maintenance Manual for General Facilities and Devices, Compiled by: Mak. Eng. Muzaffer ÖZER, Chamber of Mechanical Engineers TMMOB, Istanbul 2004 Publication No: MMO/2004/250/2.
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | He/She makes the definition of the term maintenance. |
| LO02 | He/She knows the types of maintenance. |
| LO03 | He/She evaluates the maintenance function and task areas. |
| LO04 | He/She performs preventive periodic maintenances of general facilities and devices. |
| LO05 | He/She evaluates notifications. |
| LO06 | He/She does the maintenance of lifting/transfer machines and pressure vessels. |
| LO07 | He/She does the maintenance of chiller groups, boilers, and air compressors. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | He/She explains the basic concepts and relations between concepts in technical sciences. | 4 |
| PLO02 | Bilgi - Kuramsal, Olgusal | He/She explains the basic concepts of plumbing. | 4 |
| PLO03 | Bilgi - Kuramsal, Olgusal | He/She recognizes heating, natural gas, plumbing systems, and equipments used in these systems. | 5 |
| PLO04 | Bilgi - Kuramsal, Olgusal | He/She reads the project and explains strategies, methods, and techniques related to maintenance. | 4 |
| PLO05 | Bilgi - Kuramsal, Olgusal | He/She explains the assembly, disassembly, and maintenance works of existing systems in residential and factory environments. | 5 |
| PLO06 | Bilgi - Kuramsal, Olgusal | He/She offers solutions to the problems that may be encountered in individual and central systems. | 4 |
| PLO07 | Bilgi - Kuramsal, Olgusal | He/She uses the step-by-step method for the development of critical thinking, creative thinking, and problem-solving skills in the face of a problem. | 4 |
| PLO08 | Bilgi - Kuramsal, Olgusal | He/She searches and queries for the correct use of technical tools and then puts it into practice. | |
| PLO09 | Bilgi - Kuramsal, Olgusal | He/She questions knowledge about technical areas by using research methods. | 4 |
| PLO10 | Bilgi - Kuramsal, Olgusal | He/She uses the laboratory effectively and in accordance with the Natural Gas and Installation Technology program. | |
| PLO11 | Bilgi - Kuramsal, Olgusal | He/She uses the trial method and the application method according to the technique in the atelier environment. | |
| PLO12 | Bilgi - Kuramsal, Olgusal | He/She takes responsibility individually and as a team member in solving problems related to his/her field. | 3 |
| PLO13 | Beceriler - Bilişsel, Uygulamalı | He/She has the awareness of lifelong learning. | 4 |
| PLO14 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | He/she shares his/her knowledge and skills in his/her field and identified problems and solution suggestions with experts and non-experts through verbal and written communication. | 4 |
| PLO15 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | He/She uses information and communication technologies effectively. | |
| PLO16 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | He/She uses Technical English with capable of monitoring developments in the field of natural gas and installation. | 3 |
| PLO17 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | He/She is sensitive to the events/technical developments on the agenda of society and the world. | |
| PLO18 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | In addition to professional development, he/she constantly improves himself/herself in line with the need for learning in scientific, social, cultural, and sports fields for personal development. | |
| PLO19 | Yetkinlikler - Öğrenme Yetkinliği | He/She has national and universal sensitivities expressed in the Basic Law of National Education. | |
| PLO20 | Yetkinlikler - Öğrenme Yetkinliği | He/She acts in accordance with democracy, human rights, and social, scientific, and professional ethical values. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Definition of maintenance | Presentation Preparation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Bireysel Çalışma |
| 2 | Performance, failure, deterioration, cost, repairability, readiness, fault definitions | Presentation Preparation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Bireysel Çalışma |
| 3 | Disruptions and maintenance costs | Presentation Preparation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Bireysel Çalışma |
| 4 | Maintenance manuals | Presentation Preparation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Bireysel Çalışma |
| 5 | Maintenance functions and task areas | Presentation Preparation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Bireysel Çalışma |
| 6 | Planned maintenance, unplanned maintenance, preventive maintenance, total productive maintenance, predictive maintenance | Presentation Preparation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Bireysel Çalışma |
| 7 | Chronic losses, autonomous maintenance, P-M analysis, quality maintenance | Presentation Preparation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Bireysel Çalışma |
| 8 | Mid-Term Exam | Exam Preparation | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Maintenance of lifting/transfer machines and pressure vessels | Presentation Preparation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Bireysel Çalışma |
| 10 | Central air conditioning installation maintenance, chiller unit maintenance, cooling tower maintenance, cooling systems maintenance | Presentation Preparation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Bireysel Çalışma |
| 11 | Heat exchangers maintenance, air conditioning device maintenance, fan coil device maintenance, pump maintenance | Presentation Preparation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Bireysel Çalışma |
| 12 | Safety valve maintenance, hydraulic/pneumatic/electric valve maintenance, burner (liquid fuel, gas) maintenance | Presentation Preparation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Bireysel Çalışma |
| 13 | Heating boilers (coal, liquid fuel or gas) maintenance, high pressure steam boilers maintenance, steam generators maintenance | Presentation Preparation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Bireysel Çalışma |
| 14 | Compressed air compressors maintenance, diesel generator group maintenance, electric hot water heater maintenance, water heater (Gas) maintenance. Technical presentation of pumps and heat exchangers | Presentation Preparation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Bireysel Çalışma |
| 15 | Sprinks (Nozzles) maintenance, fire pump (Electric motor or diesel/gasoline motor) maintenance, fire extinguisher control, fire and smoke dampers maintenance | Presentation Preparation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Bireysel Çalışma |
| 16 | Term Exams | Exam Preparation | Ölçme Yöntemleri: Yazılı Sınav, Sözlü Sınav, Ödev |
| 17 | Term Exams | Exam Preparation | Ölçme Yöntemleri: Yazılı Sınav, Sözlü Sınav, Ödev |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 1 | 2 | 2 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 7 | 7 |
| Final Exam | 1 | 18 | 18 |
| Total Workload (Hour) | 111 | ||
| Total Workload / 25 (h) | 4,44 | ||
| ECTS | 4 ECTS | ||