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Information
| Unit | INSTITUTE OF NATURAL AND APPLIED SCIENCES |
| INDUSTRIAL ENGINEERING (MASTER) (WITH THESIS) | |
| Code | YLEM501 |
| Name | Operational Excellence Through Lean Approaches in Industry |
| Term | 2025-2026 Academic Year |
| Term | Spring |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 6 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | Türkçe |
| Level | Yüksek Lisans Dersi |
| Type | Normal |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Dr. Öğr. Üyesi Müfide NARLI |
| Course Instructor |
The current term course schedule has not been prepared yet.
|
Course Goal / Objective
The aim of this course is to introduce the basic concepts, techniques, methods and tools related to the lean manufacturing system. Thus, students will learn how to increase productivity in production by learning the lean manufacturing philosophy, basic principles of lean manufacturing, waste and its types, value stream mapping, OEE, continuous improvement, 5S, SMED, TPM, JIT, kanban etc. techniques.
Course Content
• Production and production types, • Classification of production systems, • Fundamentals of lean production thinking, • Definition of lean production, • Historical development of lean production, basic principles and characteristics, • Definition and types of waste, • Total equipment efficiency (OEE), • Value stream mapping, • Just-in-time production, • Kanban and pull system, • Single piece flow, • Balanced production, • SMED (One Minute Mold Change), • Workstation design, ergonomics, 5S, • Continuous improvement
Course Precondition
There are no prerequisites for the course.
Resources
Quality Management for Organizational Excellence: Introduction to Total Quality David L. Goetsch, Stanley B. Davis
Notes
Lecture notes, articles and presentations on the subject
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Learns the concepts of value and waste and can see waste on the production site. |
| LO02 | Knows the difference between traditional production and lean production. |
| LO03 | Recognize the elements within the lean production philosophy. |
| LO04 | It can determine which activities in a production provide added value and which do not. |
| LO05 | It can create a new value stream map by performing a value stream analysis of the current situation. |
| LO06 | Can solve problems in businesses using lean techniques. |
| LO07 | Learns in which areas lean production tools will be used in the production field. |
| LO08 | Learns how to create a culture of continuous improvement in factories. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Conducts scientific research in industrial engineering, understands, interprets and applies knowledge in his/her field domain both in-depth and in-breadth. | 4 |
| PLO02 | Bilgi - Kuramsal, Olgusal | Acquires detailed knowledge for methods and tools of industrial engineering and their limitations. | |
| PLO03 | Bilgi - Kuramsal, Olgusal | Keeps up with the recent changes and applications in the field of Industrial Engineering and examines and learns these innovations when necessary. | |
| PLO04 | Bilgi - Kuramsal, Olgusal | Identifies, gathers and uses necessary information and data. | 3 |
| PLO05 | Beceriler - Bilişsel, Uygulamalı | Has the ability to develop/propose new and/or original ideas and methods, propose new solutions for designing systems, components or processes. | 4 |
| PLO06 | Beceriler - Bilişsel, Uygulamalı | Designs Industrial Engineering problems, develops new methods to solve the problems and applies them. | |
| PLO07 | Beceriler - Bilişsel, Uygulamalı | Designs and performs analytical modeling and experimental research and analyze/solves complex matters emerged in this process. | |
| PLO08 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Works in multi-disciplinary teams, take a leading role and responsibility and develop solutions for complex problems. | |
| PLO09 | Yetkinlikler - Öğrenme Yetkinliği | Completes and applies the knowledge by using limited resources in scientific methods and integrates the knowledge in the field with the knowledge form various disciplines. | |
| PLO10 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Uses a foreign language in verbal and written communication at least B2 level of European Language Portfolio. | |
| PLO11 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Presents his/her research findings systematically and clearly in oral or written forms in national and international platforms. | |
| PLO12 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Understands social and environmental implications of engineering practice. | |
| PLO13 | Yetkinlikler - Öğrenme Yetkinliği | Considers social, scientific and ethical values in data collection, interpretation and announcement processes and professional activities. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Lean Manufacturing Approach | Reads the relevant section in lecture notes and conducts internet research. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 2 | Lean Manufacturing Basic Concepts and Waste Types | Reads the relevant section in lecture notes and conducts internet research. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 3 | Work Study | Reads the relevant section in lecture notes and conducts internet research. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 4 | Overall Equipment Effectiveness (OEE) | Reads the relevant section in lecture notes and conducts internet research. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 5 | Value Stream Mapping (Current Situation) | Reads the relevant section in lecture notes and conducts internet research. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 6 | Value Stream Mapping (Current State and Future State) | Reads the relevant section in lecture notes and conducts internet research. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 7 | Kaizen Concept (Continuous Improvement) | Reads the relevant section in lecture notes and conducts internet research. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 8 | Mid-Term Exam | Exam preparation | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Continuous Improvement | Reads the relevant section in lecture notes and conducts internet research. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 10 | On-Site Quality and FMEA | Reads the relevant section in lecture notes and conducts internet research. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 11 | Workstation Design, Ergonomics, 5S and Visual Management | Reads the relevant section in lecture notes and conducts internet research. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 12 | MRP, Kanban, Capacity Planning, Heijunka | Reads the relevant section in lecture notes and conducts internet research. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 13 | Continuous Flow | Reads the relevant section in lecture notes and conducts internet research. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 14 | SMED Method | Reads the relevant section in lecture notes and conducts internet research. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 15 | An Overview of Lean Philosophy | Reads the relevant section in lecture notes and conducts internet research. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 16 | Term Exams | Exam preparation | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams | Exam preparation | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 1 | 21 | 21 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 20 | 20 |
| Final Exam | 1 | 25 | 25 |
| Total Workload (Hour) | 150 | ||
| Total Workload / 25 (h) | 6,00 | ||
| ECTS | 6 ECTS | ||