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Information
| Unit | FACULTY OF ENGINEERING |
| AUTOMOTIVE ENGINEERING PR. | |
| Code | OMZ303 |
| Name | Manufacturing Process |
| Term | 2025-2026 Academic Year |
| Semester | 5. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | Türkçe |
| Level | Lisans Dersi |
| Type | Normal |
| Label | VK Vocational Knowledge Courses C Compulsory |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. ALİ KESKİN |
| Course Instructor |
The current term course schedule has not been prepared yet. Previous term groups and teaching staff are shown.
|
Course Goal / Objective
Explaining the manufacturing procedures of casting, welding, plastic shape, sawdust manufacturing and powder metallurgy; to introduce the principles of these procedures, the equipment used and the application areas; To gain the basic calculation skills of these procedures.
Course Content
Casting, welding, plastic shaping, machining and powder metallurgy manufacturing methods used in the automotive industry, principles and classification of manufacturing methods; Comparison of manufacturing methods, their advantages and limitations. Design-manufacturing relationship; choice of manufacturing method
Course Precondition
The course has no prerequisites.
Resources
Principles of Modern Manufacturing 4. Edition Mikell P. Groover Nobel Academy Publishing
Notes
Lecture Notes
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | List the principles and usage areas of manufacturing procedures. |
| LO02 | Lists the superiority, limitation and application areas of the manufacturing procedures relative to each other. |
| LO03 | Examines the equipment used in manufacturing procedures. |
| LO04 | Selects the most suitable manufacturing procedure at the design phase for a particular piece of vehicle. |
| LO05 | Makes the use of information about traditional manufacturing procedures and basic calculations. |
| LO06 | correctly chooses the parameter for a specific process |
| LO07 | Comment on the manufacturing stages of different types of materials. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Sufficient knowledge of mathematics, science and subjects specific to the automotive engineering discipline; the ability to use theoretical and applied knowledge in these areas to solve complex engineering problems. | |
| PLO02 | Beceriler - Bilişsel, Uygulamalı | Ability to identify, formulate and solve complex engineering problems in the field of Automotive Engineering; ability to select and apply appropriate analysis and modeling methods for this purpose. | |
| PLO03 | Beceriler - Bilişsel, Uygulamalı | In Automotive Engineering, the ability to design a complex system, process, device or product to meet specific requirements under realistic constraints and conditions; the ability to apply modern design methods for this purpose. | |
| PLO04 | Beceriler - Bilişsel, Uygulamalı | Ability to select and use modern techniques and tools required for the analysis and solution of complex problems encountered in Automotive Engineering applications; ability to use information technologies effectively. | 5 |
| PLO05 | Beceriler - Bilişsel, Uygulamalı | Ability to design and conduct experiments, collect data, analyze and interpret results to investigate complex engineering problems or discipline-specific research topics in the field of Automotive Engineering. | 4 |
| PLO06 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Ability to work effectively in intra-disciplinary (Automotive Engineering) and multi-disciplinary teams; ability to work individually. | |
| PLO07 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Ability to communicate effectively verbally and in writing; knowledge of at least one foreign language; ability to write effective reports in the field of Automotive Engineering and understand written reports, prepare design and production reports, make effective presentations, and give and receive clear and understandable instructions. | |
| PLO08 | Yetkinlikler - Öğrenme Yetkinliği | Awareness of the necessity of lifelong learning; ability to access information in the field of Automotive Engineering, to follow developments in science and technology and to constantly renew oneself. | |
| PLO09 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Acting in accordance with ethical principles, professional and ethical responsibility in the field of Automotive Engineering, and knowledge of the standards used in engineering practice. | |
| PLO10 | Yetkinlikler - Alana Özgü Yetkinlik | Knowledge about business life practices such as project management, risk management and change management in the field of Automotive Engineering; awareness about entrepreneurship and innovation; knowledge about sustainable development. | |
| PLO11 | Yetkinlikler - Alana Özgü Yetkinlik | Knowledge about the universal and societal effects of automotive engineering applications on health, environment and safety and the contemporary problems reflected in the automotive engineering field; awareness of the legal consequences of automotive engineering solutions. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Classification and physical principles of welding methods, gas welding and cutting methods are explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 2 | Arc welding methods and equipment will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 3 | Advanced welding methods and equipment will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 4 | Casting technology will be introduced, casting methods will be classified and metallurgical principles, solidification, models are explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 5 | Sand mold casting, mold materials, molding machines, crust mold casting, precision casting methods will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 6 | Permanent mold casting, pressurized casting, swelling casting, melting stoves and finishing process will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 7 | Plastic shaping methods will be classified and mechanical and metallurgical principles will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 8 | Mid-Term Exam | The relevant section will be studied from the lecture notes and book. | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Hot and cold shape methods, wire pulling, hair processing methods, cutting, bending, stretching, plastering, deep pull, presses will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 10 | Shava lifting methods will be classified and physical principles, sawdust formation, teams and team life will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 11 | Mass and hot shaping methods, rolling, tattoo, extrusion issues will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 12 | Torning, hole drilling and processing, Vargel and Plant and processing methods and stalls will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 13 | Frezing, brooching operations and stalls, teeth opening and gear manufacturing, grinding and precise surface processing methods will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 14 | Chemical and electrochemical procedures, powder metallurgy issues will be explained and manufacturing methods will be compared. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 15 | Plastic molding will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 16 | Term Exams | The relevant section will be studied from the lecture notes and book. | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams | The relevant section will be studied from the lecture notes and book. | Ölçme Yöntemleri: Yazılı Sınav |
Assessment (Exam) Methods and Criteria
Current term shares have not yet been determined. Shares of the previous term are shown.
| Assessment Type | Midterm / Year Impact | End of Term / End of Year Impact |
|---|---|---|
| 1. Midterm Exam | 100 | 40 |
| General Assessment | ||
| Midterm / Year Total | 100 | 40 |
| 1. Final Exam | - | 60 |
| Grand Total | - | 100 |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 6 | 6 |
| Final Exam | 1 | 10 | 10 |
| Total Workload (Hour) | 100 | ||
| Total Workload / 25 (h) | 4,00 | ||
| ECTS | 4 ECTS | ||