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Information
| Code | ME358 |
| Name | Manufacturing Processes II |
| Term | 2022-2023 Academic Year |
| Semester | 6. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 5 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | İngilizce |
| Level | Lisans Dersi |
| Type | Normal |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. MELİH BAYRAMOĞLU |
| Course Instructor |
Prof. Dr. MELİH BAYRAMOĞLU
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
Upon Successful completion of this course, the student should be able to: Understand the basic principles and aplications of chip-type machining processes Calculate and select turning and millinge parametrs Understand the basic principles and aplications of thermal joining processes
Course Content
Chip-type machining processes. Forces in cutting. Energy and power in machining. Cutting fluids. Cutting tools for machining. Tool materials. Tool geometry. Tool failure and tool life. Turning and related processes. Shaping and planing. Finishing processes. Milling. Milling cutters. Welding processes. Oxyfuel gas welding. Shielded metal arc welding; electrodes, electrode coatings, arc blow. Gas metal arc welding. Submerged arc welding. Plasma arc welding. Resistance welding. Other welding processes. Distortion in welding. Brazing and soldering. Braze welding..
Course Precondition
none
Resources
ME 358 Manufacturing Processes II Lecture Notes
Notes
Introduction to Manufacturing Processes by John A. Schey. Materials and Processes in Manufacturing by E. Paul Degarmo, J.Temple Black and Ronald A. Kohser. Fundamentals of Fabrication and Welding by F.J.M. Smith. Technology of Machine Tools by S. F. Krar and A. F. Check
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Understand the basic principles of chip type machining processes |
| LO02 | Classify machine tools and describe operatios performed on each type of machine tool |
| LO03 | Understand turning and milling operations |
| LO04 | Select proper cutting parameters for machinin operations |
| LO05 | Be able to use knowledge and do necessary calculations for machining operations |
| LO06 | Understand abrassive machining processes and to appreciate the effect of process parameters on the surface integrity |
| LO07 | Understand the fundamentals and application of the different thermal joining techniques, and be able to select an appropriate technique according to a specific requirement. |
| LO08 | Describe welding defects and reasons |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Student become equipped with the basic knowledge of math, science and engineering | |
| PLO02 | Bilgi - Kuramsal, Olgusal | Students gain a command of basic concepts, theories and principles in mechanical engineering | 3 |
| PLO03 | Bilgi - Kuramsal, Olgusal | Students are able to design and carry out experiments in the basic fields of mechanical engineering, and interpret the results and the data obtained from the experiments | 2 |
| PLO04 | Bilgi - Kuramsal, Olgusal | Students become equipped with a variety of skills and knowledge regarding engineering techniques | 5 |
| PLO05 | Bilgi - Kuramsal, Olgusal | Students are able to design a system, component or process in order to meet the needs of various engineering problems within technical, economic, environmental, manufacturability, and sustainability limits. | 3 |
| PLO06 | Bilgi - Kuramsal, Olgusal | Students independently review and learn the applications in an enterprise, make a critical assessment of the problems faced with, formulate problems and propose solutions by selecting the proper technique | 5 |
| PLO07 | Bilgi - Kuramsal, Olgusal | Students take initiative in identification, design, development and use of a product or production process. | 3 |
| PLO08 | Beceriler - Bilişsel, Uygulamalı | Students become aware of the necessity of lifelong learning and continuously self-renew | 5 |
| PLO09 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Students use English effectively for technical or non-technical topics orally or in wirtten form. | 4 |
| PLO10 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Students become effective in using computer, computer-aided drafting, design, analysis, and presentation | |
| PLO11 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Students have good communicatino skills with a tendency to work in teams, and are able to work effectively as a member of an interdisciplinary team | |
| PLO12 | Yetkinlikler - Öğrenme Yetkinliği | Students become aware of the technical and ethical responsibilities, as well as being inquisitive and innovative |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Introduction to chip type machining processes. Terminology. Nechanism of chip formation | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 2 | Cutting forces. Energy and power in machining. Temperature control. Cutting fluids. | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 3 | Cutting tools and cutting tool materials | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 4 | Tool geometry. Tool wear and tool life | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 5 | Turning, boring, shaping and planning operations | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 6 | Milling operations | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 7 | Selection of cutting parameters | Lecture notes and references | Öğretim Yöntemleri: Alıştırma ve Uygulama |
| 8 | Mid-Term Exam | Lecture notes and references | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | İntroduction to welding processes. Distortion. Heat affected zone. Weşdability. | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 10 | Classification of welding processes. Oxy-fuel welding. | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 11 | Arc welding processes. Power sources. Shielded metal arc welding. | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 12 | Gas-Shielded Metal Arc Welding; TIG, MIG, MAG | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 13 | Resistace welding | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 14 | Unique welding processes. Welding parameters. Wed defects | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 15 | Joint types and their designations | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 16 | Welding processes | Lecture notes and references | Öğretim Yöntemleri: Gösteri |
| 17 | Final Exam | Lecture notes and references | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 12 | 12 |
| Final Exam | 1 | 18 | 18 |
| Total Workload (Hour) | 114 | ||
| Total Workload / 25 (h) | 4,56 | ||
| ECTS | 5 ECTS | ||