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Information
| Code | ME353 |
| Name | Manufacturing Processes I |
| Term | 2024-2025 Academic Year |
| Semester | 5. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 5 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | İngilizce |
| Level | Lisans Dersi |
| Type | Normal |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. MELİH BAYRAMOĞLU |
| Course Instructor |
Doç. Dr. Çağrı UZAY
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
Upon successful completion of this course, the student should be able to: Understand the basic principles and applications of iron production, steel making processes, Understand the basic principles and applications casting, powder metalurgy and metal working processes. Calculate and select basic process parameters related to these manufacturing processes
Course Content
Iron production and steel making. Solidification of steel. Ingot moulds and Continuous casting. Casting processes. Fundamentals of casting. Sand casting. Centrifugal casting. Gravity die casting. Die casting. Investment casting. Evaporative pattern casting. Powder metallurgy. Powder manufacture, powder mixing and blending, compacting and sintering processes. The fundamentals of metal forming. Hot working and cold working processes. Rolling, forging, extrusion, drawing and bending. Die pressure and forces in metal forming operations.
Course Precondition
non
Resources
ME 353 Manufacturing Processes-I, Lecture Notes
Notes
Materials and Processes in Manufacturing by E. Paul Degarmo, J. Temple Black and Ronald A. Kohser. Introduction to Manufacturing Processes by John A. Schey Manufacturing Processes for Engineering Materials by S. Kalpakjian and S.R. Shimid
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Understand the basic principles of iron production and steel making processes |
| LO02 | Understand different casting methods |
| LO03 | Design riser, core and pattern |
| LO04 | Select an appropriate manufacturing process according to specific requirements |
| LO05 | Describe the casting defects and know the measures that should be taken |
| LO06 | Understand how Rolling, forgin, extrusion and wireand rod drawing operations are performed |
| LO07 | Understand the fundementals of cold and hot working processes |
| LO08 | Estimate the force and power requirements for metal working processes |
| LO09 | Understand how manufacturing processes can influence the final properties of product |
| LO10 | Understand design considerations for each type of manufacturing process |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Adequate knowledge in mathematics, science, and topics specific to mechanical engineering; the ability to use theoretical and applied knowledge in these fields to solve complex engineering problems. | 5 |
| PLO02 | Bilgi - Kuramsal, Olgusal | The ability to identify, formulate, and solve complex engineering problems in the fields of mechanical engineering and technology; the ability to select and apply appropriate analysis and modeling methods for this purpose. | 4 |
| PLO03 | Bilgi - Kuramsal, Olgusal | The ability to design a complex system, process, device, or product under realistic constraints and conditions to meet specific requirements in mechanical engineering; the ability to apply modern design methods for this purpose. | 5 |
| PLO04 | Bilgi - Kuramsal, Olgusal | The ability to select and use modern techniques and tools necessary for analyzing and solving complex problems encountered in mechanical engineering applications; the ability to effectively use information technologies. | 4 |
| PLO05 | Bilgi - Kuramsal, Olgusal | The ability to design experiments, conduct experiments, collect data, analyze and interpret the results for the investigation of complex engineering problems or research topics specific to mechanical engineering. | |
| PLO06 | Bilgi - Kuramsal, Olgusal | The ability to work effectively in intra-disciplinary (mechanical engineering) and multidisciplinary teams; the ability to work individually. | |
| PLO07 | Bilgi - Kuramsal, Olgusal | The ability to communicate effectively both orally and in writing; proficiency in at least one foreign language; the ability to write effective reports in mechanical engineering, understand written reports, prepare design and production reports, deliver effective presentations, and give and receive clear instructions. | |
| PLO08 | Beceriler - Bilişsel, Uygulamalı | Awareness of the necessity of lifelong learning; the ability to access information, follow developments in science and technology, and continuously renew oneself in the field of mechanical engineering. | |
| PLO09 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Behaving in accordance with ethical principles, awareness of professional and ethical responsibilities in the field of mechanical engineering, and knowledge about the standards used in engineering practices. | |
| PLO10 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Knowledge of business practices such as project management, risk management, and change management in the field of mechanical engineering; awareness of entrepreneurship and innovation; knowledge about sustainable development. | |
| PLO11 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Awareness of the universal and societal dimensions of the impacts of mechanical engineering applications on health, environment, and safety, and knowledge about the contemporary issues in the field of mechanical engineering; awareness of the legal consequences of mechanical engineering solutions. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Iron and steel production | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 2 | Steel making processes, Solidification of steel, Ingont casting, Continuous casting | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 3 | Fundamentals of casting processes-1 | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 4 | Fundamentals of casting processes-2 | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 5 | Sand casting, investment casting, centrifugal casting | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 6 | Permenant mold casting processes, Design considerations for casting, casting defects | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Alıştırma ve Uygulama |
| 7 | Powder metallugy | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 8 | Midterm exam | Lecture notes and references | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Fundametals of metal working processes | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 10 | Rolling Processes | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 11 | Forging processes | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 12 | Force and power requirements for rolling | Lecture notes and references | Öğretim Yöntemleri: Alıştırma ve Uygulama |
| 13 | Force and power requirements for forging | Lecture notes and references | Öğretim Yöntemleri: Alıştırma ve Uygulama |
| 14 | Sheet metal working-Bending | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 15 | Spring back, Bend allowance, Bend angle | Lecture notes and references | Öğretim Yöntemleri: Alıştırma ve Uygulama |
| 16 | Extrusion processes, wire and tube drawing | Lecture notes and references | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 17 | Final exam | Lecture notes and references | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 12 | 12 |
| Final Exam | 1 | 18 | 18 |
| Total Workload (Hour) | 114 | ||
| Total Workload / 25 (h) | 4,56 | ||
| ECTS | 5 ECTS | ||