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Information
| Unit | ADANA VOCATIONAL SCHOOL |
| Code | MKN138 |
| Name | Fundamental Manufacturing Operations II |
| Term | 2024-2025 Academic Year |
| Semester | 2. Semester |
| Duration (T+A) | 4-2 (T-A) (17 Week) |
| ECTS | 6 ECTS |
| National Credit | 5 National Credit |
| Teaching Language | Türkçe |
| Level | Ön Lisans Dersi |
| Type | Normal |
| Label | C Compulsory |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Öğr. Gör. Mert KARALAR |
| Course Instructor |
Öğr. Gör. Mert KARALAR
(Bahar)
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
The course aims to teach the basic logic of welding methods, the differences between them, how to detect welding defects and how to eliminate them.
Course Content
Basic principles of welding process. Oxy-acetylene welding. The basic mechanism of arc welding. Gas metal and submerged arc weldings. Resistance welding. Welding defects and precautions to be taken.
Course Precondition
N/A.
Resources
Karalar,M. (2020). Fundamental Manufacturing Processes-I Lecture Notes.
Notes
Groover, M. P. (2015). Fundamentals of Modern Manufacturing: Materials, Processes, and Systems. 6th edition. Hoboken, John Wiley & Sons.
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | The student explains the fundamental characteristics and application areas of different welding methods. |
| LO02 | The student compares different welding methods and distinguishes their key differences. |
| LO03 | The student analyzes the costs of welding methods and evaluates their impact on the manufacturing process. |
| LO04 | The student compares welding methods in terms of quality and determines appropriate quality standards. |
| LO05 | The student selects the appropriate welding method for the product being manufactured and justifies the selection. |
| LO06 | The student identifies potential welding defects, analyzes their causes, and applies prevention methods. |
| LO07 | The student establishes cause-and-effect relationships in welding processes and optimizes them accordingly. |
| LO08 | The student applies occupational health and safety regulations in welding processes and assesses potential risks. |
| LO09 | The student identifies welding equipment and consumables and applies proper usage techniques. |
| LO10 | The student conducts a visual inspection after welding to identify surface defects, evaluates weld quality based on acceptance criteria, and determines necessary corrective actions. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | The student will be able to understand the basic theoretical knowledge in mathematics, science and machinery. | |
| PLO02 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | The student designs machine parts using package programs and completes the design process in accordance with technical drawing standards. | |
| PLO03 | Bilgi - Kuramsal, Olgusal | The machine can perform the design part using packet programs. | 2 |
| PLO04 | Yetkinlikler - Öğrenme Yetkinliği | The student writes the necessary programs for computer-aided lathes (CNC), performs simulations and evaluates their suitability for the machining process. | |
| PLO05 | Yetkinlikler - Öğrenme Yetkinliği | The student follows current developments in CAD-CAM-CNC technologies and uses the knowledge she/he acquires in professional practices. | 2 |
| PLO06 | Yetkinlikler - Öğrenme Yetkinliği | The student defines the machining and chipless production methods, selects and applies appropriate methods in different production processes. | 5 |
| PLO07 | Yetkinlikler - Öğrenme Yetkinliği | The student selects the appropriate material for the production process and explains the selection criteria with technical justifications. | 3 |
| PLO08 | Yetkinlikler - Öğrenme Yetkinliği | The student optimizes the manufacturing process by determining the appropriate cutting tool and cutting parameters for the workpieces. | |
| PLO09 | Yetkinlikler - Öğrenme Yetkinliği | The student applies basic measurement techniques in the field of machinery by adhering to scientific methods and evaluates the measurement results. | |
| PLO10 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | The student follows scientific and technological innovations in the field of machinery and integrates the acquired knowledge into her/his professional development through the foreign language she/he learns. | |
| PLO11 | Yetkinlikler - Alana Özgü Yetkinlik | The student applies the knowledge and skills acquired in the field of mechanical technologies in accordance with the rules of professional ethics. | 2 |
| PLO12 | Beceriler - Bilişsel, Uygulamalı | The student analyzes, plans and effectively manages the processes related to his/her field by determining the implementation steps in accordance with the expectations in the sector. | 3 |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Basics of Welding 1 | Examining the course information package | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 2 | Basics of Welding 2 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Gösteri |
| 3 | Basics of Welding 3 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 4 | Oxy-Acetylene Welding 1 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 5 | Oxy-Acetylene Welding 2 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Gösteri, Soru-Cevap |
| 6 | Shielded Arc Welding | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Alıştırma ve Uygulama |
| 7 | Welding Defects | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Alıştırma ve Uygulama |
| 8 | Mid-Term Exam | Exam preparation | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Gas Metal Arc Welding | Repeat of the previous week's topics | Öğretim Yöntemleri: Beyin Fırtınası |
| 10 | Gas Metal Arc Welding 2 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Tartışma |
| 11 | Gas Metal Arc Welding 3 | Repeat of the previous week's topics | Öğretim Yöntemleri: Alıştırma ve Uygulama, Anlatım, Soru-Cevap |
| 12 | Submerged Arc Welding | Repeat of the previous week's topics | Öğretim Yöntemleri: Soru-Cevap, Alıştırma ve Uygulama, Anlatım |
| 13 | Submerged Arc Welding 2 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Gösteri, Soru-Cevap |
| 14 | Resistance Welding 1 | Repeat of the previous week's topics | Öğretim Yöntemleri: Anlatım, Gösteri |
| 15 | Resistance Welding 2 | Repeat of the previous week's topics | Öğretim Yöntemleri: Alıştırma ve Uygulama, Soru-Cevap |
| 16 | Term Exams W1 | Exam preparation | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams W2 | Exam preparation | Ölçme Yöntemleri: Yazılı Sınav |
Assessment (Exam) Methods and Criteria
| Assessment Type | Midterm / Year Impact | End of Term / End of Year Impact |
|---|---|---|
| 1. Midterm Exam | 100 | 40 |
| General Assessment | ||
| Midterm / Year Total | 100 | 40 |
| 1. Final Exam | - | 60 |
| Grand Total | - | 100 |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 4 | 56 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 5 | 70 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 6 | 6 |
| Final Exam | 1 | 18 | 18 |
| Total Workload (Hour) | 150 | ||
| Total Workload / 25 (h) | 6,00 | ||
| ECTS | 6 ECTS | ||