MKN138 Fundamental Manufacturing Operations II

6 ECTS - 4-2 Duration (T+A)- 2. Semester- 5 National Credit

Information

Unit ADANA VOCATIONAL SCHOOL
Code MKN138
Name Fundamental Manufacturing Operations II
Term 2024-2025 Academic Year
Semester 2. Semester
Duration (T+A) 4-2 (T-A) (17 Week)
ECTS 6 ECTS
National Credit 5 National Credit
Teaching Language Türkçe
Level Ön Lisans Dersi
Type Normal
Label C Compulsory
Mode of study Yüz Yüze Öğretim
Catalog Information Coordinator Öğr. Gör. Mert KARALAR
Course Instructor Öğr. Gör. Mert KARALAR (Bahar) (A Group) (Ins. in Charge)


Course Goal / Objective

The course aims to teach the basic logic of welding methods, the differences between them, how to detect welding defects and how to eliminate them.

Course Content

Basic principles of welding process. Oxy-acetylene welding. The basic mechanism of arc welding. Gas metal and submerged arc weldings. Resistance welding. Welding defects and precautions to be taken.

Course Precondition

N/A.

Resources

Karalar,M. (2020). Fundamental Manufacturing Processes-I Lecture Notes.

Notes

Groover, M. P. (2015). Fundamentals of Modern Manufacturing: Materials, Processes, and Systems. 6th edition. Hoboken, John Wiley & Sons.


Course Learning Outcomes

Order Course Learning Outcomes
LO01 The student explains the fundamental characteristics and application areas of different welding methods.
LO02 The student compares different welding methods and distinguishes their key differences.
LO03 The student analyzes the costs of welding methods and evaluates their impact on the manufacturing process.
LO04 The student compares welding methods in terms of quality and determines appropriate quality standards.
LO05 The student selects the appropriate welding method for the product being manufactured and justifies the selection.
LO06 The student identifies potential welding defects, analyzes their causes, and applies prevention methods.
LO07 The student establishes cause-and-effect relationships in welding processes and optimizes them accordingly.
LO08 The student applies occupational health and safety regulations in welding processes and assesses potential risks.
LO09 The student identifies welding equipment and consumables and applies proper usage techniques.
LO10 The student conducts a visual inspection after welding to identify surface defects, evaluates weld quality based on acceptance criteria, and determines necessary corrective actions.


Relation with Program Learning Outcome

Order Type Program Learning Outcomes Level
PLO01 Bilgi - Kuramsal, Olgusal The student will be able to understand the basic theoretical knowledge in mathematics, science and machinery.
PLO02 Yetkinlikler - İletişim ve Sosyal Yetkinlik The student designs machine parts using package programs and completes the design process in accordance with technical drawing standards.
PLO03 Bilgi - Kuramsal, Olgusal The machine can perform the design part using packet programs. 2
PLO04 Yetkinlikler - Öğrenme Yetkinliği The student writes the necessary programs for computer-aided lathes (CNC), performs simulations and evaluates their suitability for the machining process.
PLO05 Yetkinlikler - Öğrenme Yetkinliği The student follows current developments in CAD-CAM-CNC technologies and uses the knowledge she/he acquires in professional practices. 2
PLO06 Yetkinlikler - Öğrenme Yetkinliği The student defines the machining and chipless production methods, selects and applies appropriate methods in different production processes. 5
PLO07 Yetkinlikler - Öğrenme Yetkinliği The student selects the appropriate material for the production process and explains the selection criteria with technical justifications. 3
PLO08 Yetkinlikler - Öğrenme Yetkinliği The student optimizes the manufacturing process by determining the appropriate cutting tool and cutting parameters for the workpieces.
PLO09 Yetkinlikler - Öğrenme Yetkinliği The student applies basic measurement techniques in the field of machinery by adhering to scientific methods and evaluates the measurement results.
PLO10 Yetkinlikler - İletişim ve Sosyal Yetkinlik The student follows scientific and technological innovations in the field of machinery and integrates the acquired knowledge into her/his professional development through the foreign language she/he learns.
PLO11 Yetkinlikler - Alana Özgü Yetkinlik The student applies the knowledge and skills acquired in the field of mechanical technologies in accordance with the rules of professional ethics. 2
PLO12 Beceriler - Bilişsel, Uygulamalı The student analyzes, plans and effectively manages the processes related to his/her field by determining the implementation steps in accordance with the expectations in the sector. 3


Week Plan

Week Topic Preparation Methods
1 Basics of Welding 1 Examining the course information package Öğretim Yöntemleri:
Anlatım, Soru-Cevap
2 Basics of Welding 2 Repeat of the previous week's topics Öğretim Yöntemleri:
Anlatım, Gösteri
3 Basics of Welding 3 Repeat of the previous week's topics Öğretim Yöntemleri:
Anlatım, Soru-Cevap, Tartışma
4 Oxy-Acetylene Welding 1 Repeat of the previous week's topics Öğretim Yöntemleri:
Anlatım, Soru-Cevap
5 Oxy-Acetylene Welding 2 Repeat of the previous week's topics Öğretim Yöntemleri:
Anlatım, Gösteri, Soru-Cevap
6 Shielded Arc Welding Repeat of the previous week's topics Öğretim Yöntemleri:
Anlatım, Alıştırma ve Uygulama
7 Welding Defects Repeat of the previous week's topics Öğretim Yöntemleri:
Anlatım, Alıştırma ve Uygulama
8 Mid-Term Exam Exam preparation Ölçme Yöntemleri:
Yazılı Sınav
9 Gas Metal Arc Welding Repeat of the previous week's topics Öğretim Yöntemleri:
Beyin Fırtınası
10 Gas Metal Arc Welding 2 Repeat of the previous week's topics Öğretim Yöntemleri:
Anlatım, Tartışma
11 Gas Metal Arc Welding 3 Repeat of the previous week's topics Öğretim Yöntemleri:
Alıştırma ve Uygulama, Anlatım, Soru-Cevap
12 Submerged Arc Welding Repeat of the previous week's topics Öğretim Yöntemleri:
Soru-Cevap, Alıştırma ve Uygulama, Anlatım
13 Submerged Arc Welding 2 Repeat of the previous week's topics Öğretim Yöntemleri:
Anlatım, Gösteri, Soru-Cevap
14 Resistance Welding 1 Repeat of the previous week's topics Öğretim Yöntemleri:
Anlatım, Gösteri
15 Resistance Welding 2 Repeat of the previous week's topics Öğretim Yöntemleri:
Alıştırma ve Uygulama, Soru-Cevap
16 Term Exams W1 Exam preparation Ölçme Yöntemleri:
Yazılı Sınav
17 Term Exams W2 Exam preparation Ölçme Yöntemleri:
Yazılı Sınav


Assessment (Exam) Methods and Criteria

Current term shares have not yet been determined. Shares of the previous term are shown.
Assessment Type Midterm / Year Impact End of Term / End of Year Impact
1. Midterm Exam 100 40
General Assessment
Midterm / Year Total 100 40
1. Final Exam - 60
Grand Total - 100


Student Workload - ECTS

Works Number Time (Hour) Workload (Hour)
Course Related Works
Class Time (Exam weeks are excluded) 14 4 56
Out of Class Study (Preliminary Work, Practice) 14 5 70
Assesment Related Works
Homeworks, Projects, Others 0 0 0
Mid-term Exams (Written, Oral, etc.) 1 6 6
Final Exam 1 18 18
Total Workload (Hour) 150
Total Workload / 25 (h) 6,00
ECTS 6 ECTS

Update Time: 26.02.2025 04:24