TÜRKÇE
ENGLISH
Information
| Code | MTH021 |
| Name | Lean Transformation and Management (Samsun Model Fabrika) |
| Term | 2024-2025 Academic Year |
| Semester | 5. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | Türkçe |
| Level | Belirsiz |
| Type | Normal |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Doç. Dr. YUSUF KUVVETLİ |
| Course Instructor |
Dr. Öğr. Üyesi Müfide NARLI
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
The aim of this course is to introduce the basic concepts, techniques, methods and tools of lean production system. In this way, students will learn how to increase productivity in production by learning lean production philosophy, basic principles of lean production, waste and its types, value stream mapping, OEE, continuous improvement, 5S, SMED, TPM, JIT, kanban etc. techniques.
Course Content
Course content; - Production and production types, - Classification of production systems, - Foundations of lean production thinking, - Definition of lean production, - Historical development, basic principles and characteristics of lean manufacturing, - Definition and types of waste, - Overall equipment efficiency (OEE) - Value stream mapping - Just-in-time production, - Kanban and pull system, - One piece flow, - Balanced production, - SMED (Mold Change in One Minute), - Workstation design, ergonomics, 5S - Continuous improvement
Course Precondition
There are no prerequisites for the course.
Resources
Samsun Model Factory “Learn Return Training Notes”
Notes
J.P. Womack, D.T. Jones, “Lean Thinking” J.P. Womack, D.T. Jones, “Lean Solutions” M.Rother, J.Shook, “Learning to See” M.Rother, R.Harris, “Creating Continuous Flow”
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Learns the concepts of value and waste and can see waste in the production area |
| LO02 | Know the difference between traditional production and lean production |
| LO03 | Recognizes the elements in lean production philosophy |
| LO04 | Identify which activities in a production provide added value and which do not |
| LO05 | Analyze the value flow of the current situation and create a new value flow map |
| LO06 | Solve problems in businesses using lean techniques |
| LO07 | Learns in which areas lean production tools will be used in the production area |
| LO08 | Learns how to create a culture of continuous improvement in factories |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Have sufficient knowledge of mathematics, science and related engineering disciplines; can use the theoretical and applied knowledge in these fields in complex engineering problems. | |
| PLO02 | Bilgi - Kuramsal, Olgusal | Acquire the ability to identify, define, formulate and solve complex Industrial Engineering problems; for this purpose, will have the ability to choose and apply appropriate analysis and modeling methods. | 4 |
| PLO03 | Bilgi - Kuramsal, Olgusal | Design a complex system, process, device or product to meet specific requirements under realistic constraints and conditions; can apply modern design methods for this purpose. | 4 |
| PLO04 | Bilgi - Kuramsal, Olgusal | Develops modern techniques and tools necessary for the analysis and solution of complex problems encountered in engineering applications, and has the ability to use information technologies effectively. | |
| PLO05 | Bilgi - Kuramsal, Olgusal | Have the ability to design experiments, collect data, analyze and interpret results for the investigation of complex engineering problems or discipline-specific research topics. | 3 |
| PLO06 | Bilgi - Kuramsal, Olgusal | Have the ability to work effectively in disciplinary and multi-disciplinary teams or individually. | |
| PLO07 | Beceriler - Bilişsel, Uygulamalı | Ability to communicate effectively in Turkish orally and in writing; knowledge of at least one foreign language; have the ability to write effective reports and understand written reports, to prepare design and production reports, to make effective presentations, to give and receive clear and understandable instructions. | |
| PLO08 | Beceriler - Bilişsel, Uygulamalı | Have the awareness of the necessity of lifelong learning; can follow the developments in science and technology and have the ability to constantly renew themselves. | 4 |
| PLO09 | Yetkinlikler - Öğrenme Yetkinliği | Acts in accordance with ethical principles, has knowledge about the standards used in engineering applications with the awareness of professional and ethical responsibility. | |
| PLO10 | Yetkinlikler - Öğrenme Yetkinliği | Gain knowledge of business practices such as project management, risk management and change management; become aware of entrepreneurship and innovation. | 4 |
| PLO11 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Gains knowledge about the effects of engineering practices on health, environment and safety in universal and social dimensions and the problems of the age reflected in the field of engineering and has awareness of the legal consequences of engineering solutions. | |
| PLO12 | Yetkinlikler - Öğrenme Yetkinliği | They can benefit from the power of effective communication in their professional life and have the ability to interpret developments correctly. | |
| PLO13 | Yetkinlikler - Öğrenme Yetkinliği | Have the ability to design, develop, implement and improve integrated systems involving machine, time, information and money. | 3 |
| PLO14 | Yetkinlikler - Öğrenme Yetkinliği | Have the ability to design, develop, implement and improve complex products, processes, businesses, systems by applying modern design methods, under realistic conditions and constraints such as cost, environment, sustainability, manufacturability, ethical, health, safety and political issues. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Lean Production Approach | Reads the relevant section in the lecture notes, does internet research. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 2 | Lean Production Basic Concepts and Types of Waste | Reads the relevant section in the lecture notes, does internet research. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 3 | Work Study | Reads the relevant section in the lecture notes, does internet research. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 4 | Overall Equipment Effectiveness (OEE) | Reads the relevant section in the lecture notes, does internet research. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 5 | Value Stream Mapping (Current Status) | Reads the relevant section in the lecture notes, does internet research. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 6 | Value Stream Mapping (Current State and Future State) | Reads the relevant section in the lecture notes, does internet research. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 7 | Gemba and Problem Solving Techniques | Reads the relevant section in the lecture notes, does internet research. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 8 | Mid-Term Exam | Preparing for the exam | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Continuous Improvement | Reads the relevant section in the lecture notes, does internet research. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 10 | Onsite Quality and FMEA | Reads the relevant section in the lecture notes, does internet research. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 11 | Workstation Design, Ergonomics, 5S and Visual Management | Reads the relevant section in the lecture notes, does internet research. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 12 | MRP, Kanban, Capacity Planning, Heijunka | Reads the relevant section in the lecture notes, does internet research. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 13 | Continuous Flow | Reads the relevant section in the lecture notes, does internet research. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 14 | SMED Method | Reads the relevant section in the lecture notes, does internet research. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 15 | Overview of Lean Philosophy | Reads the relevant section in the lecture notes, does internet research. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 16 | Term Exams | Preparing for the exam | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams | Preparing for the exam | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 2 | 2 |
| Final Exam | 1 | 2 | 2 |
| Total Workload (Hour) | 88 | ||
| Total Workload / 25 (h) | 3,52 | ||
| ECTS | 4 ECTS | ||