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Information
| Unit | ADANA VOCATIONAL SCHOOL |
| Code | MKN142 |
| Name | Industrial Maintenance and Fault Diagnosis |
| Term | 2026-2027 Academic Year |
| Semester | 2. Semester |
| Duration (T+A) | 2-0 (T-A) (17 Week) |
| ECTS | 2 ECTS |
| National Credit | 2 National Credit |
| Teaching Language | Türkçe |
| Level | Belirsiz |
| Type | Normal |
| Label | C Compulsory |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Öğr. Gör. Ali İhsan YOĞURT |
| Course Instructor |
The current term course schedule has not been prepared yet.
|
Course Goal / Objective
In this course, it is aimed to provide students with the ability to perform periodic maintenance of machines and to detect faults, identify their causes, and troubleshoot them.
Course Content
1. Daily, weekly, monthly, semi-annual and annual machine maintenance; 2. Points to consider in maintenance work; 3. Fault detection, causes and troubleshooting; 4. Definition, maintenance and faults of industrial valves, bearings and air compressors; 5. Definition and importance of lubrication.
Course Precondition
There is no prerequisite.
Resources
Machine Technology Field: Fault Detection, Ministry of National Education, December 2011. Lectures notes
Notes
Machine Technology Field: Periodic Maintenance Instruction, Ministry of National Education, December 2011.
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Explains the definition of maintenance in a factory, its reasons, and why maintenance is an important process. |
| LO02 | Learns the method for organizing maintenance processes in a factory and knows what needs to be done to improve them. |
| LO03 | Knows how maintenance personnel should keep maintenance records and evaluates their importance and the points to be considered. |
| LO04 | Explains the main reasons why most failures occur in an enterprise. |
| LO05 | Analyzes failures using the root cause method. |
| LO06 | Applies the Pareto principle in maintenance work. |
| LO07 | Explains the common causes of failures in a pump. |
| LO08 | Knows the importance of cleanliness in maintenance processes and applies the necessary procedures. |
| LO09 | Knows the general definition, points to consider, types, advantages and disadvantages of industrial valves, and develops maintenance recommendations. |
| LO10 | Knows the general definition, points to consider, types, failure types and solution methods of compressed air compressors, and applies them in case of failure. |
| LO11 | Explains the importance of lubrication in machines, types of lubricants, and how to select the appropriate lubricant according to the machine. |
| LO12 | Explains the four important factors of effective and error-free lubrication. |
| LO13 | Knows the definition and importance of bearings and their lubrication periods, and applies them as preventive maintenance. |
| LO14 | Explains the meaning of predictive maintenance and the methods used in practice. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | The student will be able to understand the basic theoretical knowledge in mathematics, science and machinery. | 3 |
| PLO02 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | The student designs machine parts using package programs and completes the design process in accordance with technical drawing standards. | |
| PLO03 | Bilgi - Kuramsal, Olgusal | The machine can perform the design part using packet programs. | |
| PLO04 | Yetkinlikler - Öğrenme Yetkinliği | The student writes the necessary programs for computer-aided lathes (CNC), performs simulations and evaluates their suitability for the machining process. | |
| PLO05 | Yetkinlikler - Öğrenme Yetkinliği | The student follows current developments in CAD-CAM-CNC technologies and uses the knowledge she/he acquires in professional practices. | |
| PLO06 | Yetkinlikler - Öğrenme Yetkinliği | The student defines the machining and chipless production methods, selects and applies appropriate methods in different production processes. | |
| PLO07 | Yetkinlikler - Öğrenme Yetkinliği | The student selects the appropriate material for the production process and explains the selection criteria with technical justifications. | |
| PLO08 | Yetkinlikler - Öğrenme Yetkinliği | The student optimizes the manufacturing process by determining the appropriate cutting tool and cutting parameters for the workpieces. | |
| PLO09 | Yetkinlikler - Öğrenme Yetkinliği | The student applies basic measurement techniques in the field of machinery by adhering to scientific methods and evaluates the measurement results. | 4 |
| PLO10 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | The student follows scientific and technological innovations in the field of machinery and integrates the acquired knowledge into her/his professional development through the foreign language she/he learns. | |
| PLO11 | Yetkinlikler - Alana Özgü Yetkinlik | The student applies the knowledge and skills acquired in the field of mechanical technologies in accordance with the rules of professional ethics. | 5 |
| PLO12 | Beceriler - Bilişsel, Uygulamalı | The student analyzes, plans and effectively manages the processes related to his/her field by determining the implementation steps in accordance with the expectations in the sector. | 4 |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | To learn Factory care definition, reasons for the importance of maintenance | Review of course materials. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 2 | To learn Establish maintenance work at the factory and must be done to improve | Preparation of presentation and review of course notes. | Öğretim Yöntemleri: Soru-Cevap, Anlatım |
| 3 | To learn The maintainers at the factory, how to care registration, should be the importance and attention | Preparation of presentation and review of course notes. | Öğretim Yöntemleri: Soru-Cevap, Anlatım |
| 4 | To learn The majority of faults on a business which consists of reasons | Preparation of presentation and review of course notes. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 5 | To learn How to find the root cause of the malfunction | Preparation of presentation and review of course notes. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 6 | To learn Pareto's law in maintenance | Preparation of presentation and review of course notes. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 7 | To learn Common reasons for failure in a pump | Preparation of presentation and review of course notes. | Öğretim Yöntemleri: Soru-Cevap, Anlatım |
| 8 | Mid-Term Exam | Exam Preparation | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | To learn The importance of cleanliness and what to do in Maintenance | Preparation of presentation and review of course notes. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 10 | To learn The general definition of industrial valves, Cautions, types, advantages and disadvantages with care advice | Preparation of presentation and review of course notes. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 11 | To learn The general definition of compressed air compressor, are to be considered, types, faults and solutions | Preparation of presentation and review of course notes. | Öğretim Yöntemleri: Soru-Cevap, Anlatım |
| 12 | To learn The importance of lubrication in machinery, oil types, oil based machine selection | Preparation of presentation and review of course notes. | Öğretim Yöntemleri: Anlatım, Soru-Cevap |
| 13 | To learn 4 key factors of effective and accurate lubrication | Preparation of presentation and review of course notes. | Öğretim Yöntemleri: Soru-Cevap, Anlatım |
| 14 | To learn Bearing definition, importance, lubrication and greasing periods | Preparation of presentation and review of course notes. | Öğretim Yöntemleri: Soru-Cevap, Anlatım |
| 15 | To learn Predictive maintenance means and methods | Preparation of presentation and review of course notes. | Öğretim Yöntemleri: Soru-Cevap, Anlatım |
| 16 | Term Exams | Preparation of Questions and Conducting Evaluation | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams | Preparation of Questions and Conducting Evaluation | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 2 | 28 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 1 | 14 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 6 | 6 |
| Final Exam | 1 | 8 | 8 |
| Total Workload (Hour) | 56 | ||
| Total Workload / 25 (h) | 2,24 | ||
| ECTS | 2 ECTS | ||